ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Stabilizer Bar - Wagon, Vehicles With: Solid Stabilizer Bar Link > < Rear Lower Arm - Vehicles With: Ball Joint Stabilizer Bar Link
Rear Suspension - Stabilizer Bar—Vehicles With: Solid Stabilizer Bar Link Focus 2004.75 (07/2004-)
Removal and Installation

Transmission jacks
Hydraulic press
  1. Remove the rear wheels and tires.
    For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
  1. Remove the spring on both sides. For additional information, refer to:
    Spring (204-02, Removal and Installation),
    Spring (204-02 Rear Suspension, Removal and Installation),
    Spring - Vehicles Built Up To: 07/2004 (204-02 Rear Suspension, Removal and Installation).

3. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Stabilizer bar clamp retaining bolts

4. To install, reverse the removal procedure.

Removal Details

Item 3 : Stabilizer bar

  1. Remove the stabilizer bar clamp on both sides.

  1. Remove the stabilizer bar bushing on both sides.

Installation Details

Item 3 : Stabilizer bar

  1. Fabricate two 20 mm wide by 113 mm long spacers.

  1. CAUTION:
    CAUTION:Both sides of the suspension must be set to the design height setting.
    Using 2 transmission jacks and wooden blocks, raise the suspension to the design height setting on both sides.
    • Position the transmission jack and the wooden block as shown (left-hand side shown).

  1. NOTE:
    NOTE:The spacer must be positioned exactly as shown.
    Install the spacer on both sides.
    1. Remove the bump stop.
    1. Install the spacer between the rear lower arm and the rear axle crossmember making sure that the spacer is in a vertical plane.

  1. CAUTION:
    CAUTION:The stabilizer bar bushing must be located correctly on the stabilizer bar, with no lubricant.
    NOTE:
    NOTE:Make sure that the stabilizer bar bushing nipple is on the left-hand side.
    Install the stabilizer bar bushing on both sides.

  1. Install the stabilizer bar clamp on both sides.
    1. Apply water to the stabilizer bar clamp to assist installation.
    1. Using ahydraulic press, press the stabilizer bar clamp onto the stabilizer bar bushing.
  1. Position the stabilizer bar.

Item 1 : Stabilizer bar link

  1. NOTE:
    NOTE:Make sure that the stabilizer bar link retaining nuts are tightened before lowering the suspension from the design height setting.
    Lower the suspension from the design height setting on both sides.
    1. Remove the spacer.
    1. Install the bump stop.

Stabilizer Bar - Wagon, Vehicles With: Solid Stabilizer Bar Link > < Rear Lower Arm - Vehicles With: Ball Joint Stabilizer Bar Link