ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Crankshaft Pulley > < Valve Clearance Adjustment
Engine - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) - Intake Manifold Focus 2004.75 (07/2004-)
In-vehicle Repair

Removal

  1. Remove the engine cover.
  1. Disconnect the battery.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Remove the air cleaner outlet pipe.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the oil level indicator tube lower retaining bolt.

  1. Remove the intake manifold lower retaining bolt.

  1. Detach the wiring harness from the intake manifold.
  1. Lower the vehicle.

  1. Disconnect the knock sensor (KS) electrical connector for cylinder 3 and 4 from the intake manifold (if equipped).
    • Detach the knock sensor (KS) electrical connector for cylinder 3 and 4 from the intake manifold.

  1. Disconnect the manifold absolute pressure (MAP) sensor electrical connector.

  1. Disconnect the knock sensor (KS) electrical connector.
    • Detach the KS electrical connector from the intake manifold.

  1. Detach the throttle body from the intake manifold.
    • Remove the retaining nuts in the sequence shown.

  1. Detach the hood latch from the radiator grille opening panel reinforcement.

  1. Disconnect the brake booster vacuum line from the intake manifold.

  1. Detach the engine wiring harness from the intake manifold.

  1. Remove the oil level indicator and oil level indicator tube.

  1. Disconnect the vacuum hose from the intake manifold.

  1. Disconnect the vacuum hose from the intake manifold.

  1. Remove the intake manifold retaining bolts (engine shown removed for clarity).
    • Detach the intake manifold from the cylinder head.

  1. Disconnect the positive crankshaft ventilation (PCV) hose from the intake manifold.
  1. Remove the intake manifold.

Installation

All vehicles
  1. NOTE:
    NOTE:Install a new intake manifold gasket if necessary.
    To install, reverse the removal procedure.
Vehicles with global closing
  1. Initialize the window regulator motor.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Crankshaft Pulley > < Valve Clearance Adjustment