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303-01G Engine - 1.8L Duratorq-TDCi (Lynx) Diesel|Description and Operation > < 303-01F Engine - 1.6L Duratorq-TDCi (DV) Diesel|Engine

Focus 2004.75 (07.2004-)

Engine - 1.8L Duratorq-TDCi (Lynx) Diesel - Specifications Focus 2004.75 (07/2004-)

Engine Data

Description
Engine code KKDA
Firing order 1-3-4-2
Bore diameter 82.5 mm
Stroke 82 mm
Displacement 1753 cc
Compression ratio 17 : 1
Maximum power output at 3700 rpm 85 kW (115 PS)
Torque at 1250 rpm 196 Nm
Maximum torque at 1900 rpm 280 Nm
Idle speed 850 rpm
Maximum oil consumption 0.1L/1000 km

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Ford Formula E SAE 5W-30 engine oil WSS-M2C913-B
Sealant - oil pan to ladder frame WSE-M4G323-A4
Sealant - ladder frame to cylinder block Hylomar SPM-4G9112-H
Sealant - camshaft bearing cap no. 1 WSK-M2G348-A5
Sealant - fuel pump pulley WSK-M2G348-A5

Engine Oil Capacity

Liters
Initial fill including oil filter 6.1
Service fill including oil filter 5.6
Service fill without oil filter 5.0

Cylinder Block Dimensions

Description mm
Cylinder bore diameter - Class 1 82.500 - 82.515
Cylinder bore diameter - Class 2 82.515 - 82.530
Main bearing parent bore diameter 57.683 - 57.696

Piston Dimensions

Description mm
Piston diameter - Class 1 82.410 - 82.425
Piston diameter - Class 2 82.425 - 82.440
Piston ring end gaps
- upper compression ring 0.310 - 0.500
- lower compression ring 0.310 - 0.500
- oil control ring 0.250 - 0.580

Piston ring gap position: The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil control ring elements. Align the piston ring gaps at 120 degrees to each other.

Crankshaft Dimensions

Description mm
Crankshaft end play 0.110 - 0.370
Main bearing journal diameter 53.970 - 53.990
Connecting rod bearing journal diameter 48.970 - 48.990

Connecting Rod Dimensions

Description mm
Big end bore diameter 52.000 - 52.020
Small end bore diameter 26.012 - 26.020
Connecting rod bearing radial clearance 0.016 - 0.074

Piston Pin Dimensions

Description mm
Piston pin diameter 27.996 - 28.000

Camshaft Dimensions

Description mm
Camshaft end float 0.100 - 0.240
Camshaft bearing journal diameter 27.960 - 27.980

Cylinder Head Dimensions

Description mm
Valve guide inner diameter 8.000 - 8.025
Intake valve clearance 0.300 - 0.400
Exhaust valve clearance 0.450 - 0.550
Camshaft bearing parent bore diameter 30.500 - 30.525
Maximum distortion - measured longitudinally and diagonally 0.600
Thickness of cylinder head gasket with piston protrusion of 0.550 mm - 0.600 mm 1.270 (two tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.601 mm - 0.650 mm 1.320 (three tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.651 mm - 0.700 mm 1.370 (four tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.701 mm - 0.750 mm 1.420 (five tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.751 mm - 0.800 mm 1.470 (six tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.801 mm - 0.850 mm 1.520 (seven tooth marks)

Oil Pressure Specifications

Description bar
Minimum oil pressure at idle speed 0.75
Minimum oil pressure at 2000 rpm 1.50

Torque Specifications

Description Nm lb-ft lb-in
Halfshaft center bearing cap retaining nut 27 20 -
Halfshaft center bearing bracket to cylinder block retaining bolts 48 35 -
Engine front mount retaining nuts 80 59 -
Engine front mount to body retaining bolts 90 66 -
Engine rear mount center retaining bolt 148 109 -
Engine rear mount to body retaining nuts 48 35 -
Wiring harness retaining bracket to transaxle 12 9 -
Engine support insulator retaining bracket to subframe retaining bolts 48 35 -
Engine support insulator center retaining bolt 120 89 -
Engine support insulator retaining bracket to transaxle retaining bolts 84 62 -
Radiator support bracket retaining bolts 10 - 89
Coolant pump retaining bolts (M8) 23 17 -
Coolant pump retaining bolts (M6) 10 - 89
Vacuum line bracket to thermostat housing retaining bolt 9 - 80
Air conditioning (A/C) compressor retaining bolts 25 18 -
Turbocharger retaining bracket to cylinder block retaining nuts 25 18 -
Turbocharger retaining bracket to cylinder block retaining bolt 45 33 -
Turbocharger to turbocharger retaining bracket retaining bolts 25 18 -
Engine lifting eye to cylinder head retaining bolt 23 17 -
Catalytic converter to exhaust flexible pipe retaining nuts 40 30 -
Catalytic converter support bracket retaining bolts 24 18 -
Vacuum line to brake booster vacuum pump retaining nut 18 13 -
Brake booster vacuum pump to cylinder head retaining bolts 20 15 -
Transaxle retaining bolts 48 35 -
Starter motor retaining bolts 35 26 -
Oil pressure switch 20 15 -
Oil drain plug 36 27 -
Oil pump connecting pipe retaining bolt 10 - 89
Oil pan retaining bolts 11 8 -
Oil level indicator tube retaining bolts 10 - 89
Crankshaft main bearing caps retaining bolts a - -
Connecting rod bearing cap retaining bolts a - -
Timing chain housing to cylinder block retaining bolts (M6) 10 - 89
Timing chain housing to cylinder block retaining bolts (M8) 23 17 -
Crankshaft rear seal carrier retaining bolts 20 15 -
Clutch disc pressure plate retaining bolts 29 21 -
Crankshaft position (CKP) sensor retaining bracket 7 - 62
Generator support bracket to cylinder block (Vehicles without air conditioning) retaining bolts 23 17 -
Generator support bracket to cylinder block (Vehicles with air conditioning) retaining bolts (M10) 23 17 -
Generator support bracket to cylinder block (Vehicles with air conditioning) retaining bolts (M8) 15 11 -
Generator support bracket to cylinder block (Vehicles with air conditioning) retaining nut 15 11 -
Generator to generator support bracket retaining bolts 27 20 -
Accessory drive belt idler pulley retaining bolt 47 35 -
Oil baffle retaining nuts 20 15 -
Camshaft bearing cap retaining nuts 20 15 -
Valve cover retaining bolts 5 - 44
Fuel pump to rear timing chain housing retaining bolts 20 15 -
Fuel pump retaining bracket retaining bolts 23 17 -
Fuel filter bracket retaining bolt 23 17 -
High-pressure fuel supply lines to fuel injectors unions 25 18 -
High-pressure fuel supply line to fuel pump union 25 18 -
Fuel pump pulley retaining bolts 42 31 -
Camshaft pulley retaining bolt 50 37 -
Timing belt tensioner retaining bolt 50 37 -
Crankshaft pulley retaining bolt a - -
Turbocharger oil return pipe retaining bolts 10 - 89
Turbocharger oil supply pipe union banjo bolts 23 17 -
Turbocharger oil supply pipe retaining bolt 23 17 -
Turbocharger to exhaust manifold retaining clamp 10 - 89
Timing belt cover retaining bolts 7 - 62
Oil pump to cylinder block retaining bolts a - -
Exhaust manifold retaining nuts and bolts 24 18 -
Coolant expansion tank retaining bolt 10 - 89
Fender splash shield retaining bolts 11 8 -
Exhaust gas recirculation (EGR) cooler to intake manifold retaining bolts 23 17 -
Cylinder head retaining bolts a - -
Fuel injector clamp retaining bolt a - -
Cylinder head temperature (CHT) sensor 20 15 -
Glow plug 15 11 -
Glow plug power supply to glow plug 3 - 27
Timing belt rear cover retaining bolts 10 - 89
Fuel pump seal retainer retaining bolts 10 - 89
Coolant pump pulley retaining bolts 23 17 -
Intake manifold retaining bolts 23 17 -
Intake manifold studs 10 - 89
Exhaust manifold studs 13 10 -
Thermostat housing retaining bolts 23 17 -
Coolant drain plug 9 - 80
Flywheel retaining bolts a - -

a) Refer to the procedure in this section

303-01G Engine - 1.8L Duratorq-TDCi (Lynx) Diesel|Description and Operation > < 303-01F Engine - 1.6L Duratorq-TDCi (DV) Diesel|Engine