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Turbocharger - 1.8L Duratorq-TDCi (Lynx) Diesel > < Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (110 PS)

Focus 2004.75 (07.2004-)

Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel/1.8L Duratorq-TDCi (Lynx) Diesel/2.0L Duratorq-TDCi (DW) Diesel - Turbocharger—1.6L Duratorq-TDCi (DV) Diesel (110 PS), VIN Plate Emission Level Code: K Focus 2004.75 (07/2004-)
Removal and Installation

  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Remove the engine upper cover.

  1. Remove the turbocharger outlet hose.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting.

  1. Detach the charge air cooler intake hose from the charge air cooler intake pipe.

  1. Remove the charge air cooler intake pipe.

7. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Catalytic converter heat shield lower retaining bolts
See Installation Detail
2
-
Catalytic converter heat shield
See Removal Detail

 
Item
Part Number
Description
3
-
Charge air cooler bypass pipe retaining clamp
4
-
Turbocharger outlet pipe
5
-
Turbocharger to air cleaner outlet pipe retaining clamp

 
Item
Part Number
Description
6
-
Exhaust manifold heat shield
7
-
Turbocharger oil supply tube
8
-
Turbocharger oil supply tube union copper washers
9
-
Turbocharger variable vain vacuum control supply pipe
10
-
Oil return hose retaining clamp
11
-
Oil return hose
12
-
Catalytic converter to turbocharger clamp
See Removal Detail
See Installation Detail
13
-
Turbocharger retaining nuts
See Installation Detail
14
-
Turbocharger support bracket retaining bolt
See Installation Detail
15
-
Turbocharger

8. To install, reverse the removal procedure.

  1. Initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Removal Details

Item 2 : Catalytic converter heat shield

  1. Lower the vehicle.

Item 12 : Catalytic converter to turbocharger clamp

  1. Make a note of the position of the catalytic converter clamp.

Item 15 : Turbocharger

  1. Remove the turbocharger retaining studs.

Installation Details

Item 15 : Turbocharger
  1. Install the turbocharger retaining studs.

Item 14 : Turbocharger support bracket retaining bolt

  1. Do not tighten the turbocharger support bracket retaining bolt at this stage.

Item 13 : Turbocharger retaining nuts

  1. Tighten the turbocharger support bracket retaining bolt.

Item 12 : Catalytic converter to turbocharger clamp
  1. Install the catalytic converter clamp in the same position as when removed.

Item 1 : Catalytic converter heat shield lower retaining bolts

  1. Raise the vehicle.

Turbocharger - 1.8L Duratorq-TDCi (Lynx) Diesel > < Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (110 PS)