ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
Clutch Slave Cylinder > < Clutch Controls

Focus 2004.75 (07.2004-)

Clutch Controls - Vehicles With: 6-Speed Manual Transmission (M66) - Clutch Master Cylinder Focus 2004.75 (07/2004-)
Removal and Installation

Special Tool(s)
308-554
Remover/Installer, Clutch Master Cylinder
Materials
Name
Specification
Grease
WSD-M1C230-A

Removal

CAUTION:
CAUTION:If brake fluid comes into contact with the paintwork, the affected area must be washed down immediately with cold water.
NOTE:
NOTE:Removal steps in this procedure may contain installation details.
All vehicles
  1. Remove the air cleaner.
    Refer to: Air Cleaner - Vehicles With: PCM Security Shield (303-12B Intake Air Distribution and Filtering - 2.5L Duratec-ST (VI5), Removal and Installation).
    Refer to: Air Cleaner - Vehicles Without: PCM Security Shield (303-12B Intake Air Distribution and Filtering - 2.5L Duratec-ST (VI5), Removal and Installation).
Left-hand drive vehicles
  1. Remove the battery carrier.
    Refer to: Battery Tray - 2.5L Duratec-ST (VI5) (414-01 Battery, Mounting and Cables, Removal and Installation).
Right-hand drive vehicles
  1. Disconnect the battery.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
All vehicles
  1. Extract brake fluid from the brake fluid reservoir until the level reaches the MIN mark.

  1. Torque: 28 Nm

  1. CAUTION:
    CAUTION:Make sure that all openings are sealed.
    NOTE:
    NOTE:This step can only be carried out from below on right-hand drive vehicles.

  1. Torque: 28 Nm

  1. Special Tool(s): 308-554

Installation
  1. Coat the clutch master cylinder gaiter with grease before installing.
    Material: Grease
  1. To install, reverse the removal procedure.
  1. Bleed the clutch system.
    Refer to: Clutch System Bleeding (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).
  1. Initialize the window regulator motors.
    Refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Clutch Slave Cylinder > < Clutch Controls