ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Transaxle - 1.8L Duratec-HE (MI4) > < Transaxle - Vehicles Built Up To: 09-2005

Focus 2004.75 (07.2004-)

Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5) - Transaxle—1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) Focus 2004.75 (07/2004-)

Installation

Special Tool(s)
303-290-03A
Adapter for 303-290A

303-290-13
Adapter for 303-290A

303-290B
Support Bar, Engine

303-290B-15
Zusatzstück für 303-290B
Materials
Name
Specification
Grease
SA-M1C9107-A
High-Temperature Grease
ESD-M1C220-A
Transmission Fluid
WSD-M2C200-C
General Equipment
Transmission jack
CAUTION:
CAUTION:Make sure that the two guide sleeves are installed.
  1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Coat the input shaft splines with a thin coating of grease.
    Material: High-Temperature Grease

  1. General Equipment: Transmission jack

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Remove the transmission jack.

  1. Torque: 80 Nm

  1. Do not yet tighten the new bolt of the rear engine mounting.

  1. Refer to: Clutch System Bleeding (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).

  1. Torque: 48 Nm
  1. Refer to: Starter Motor - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (303-06A Starting System, Removal and Installation).

  1. Remove the special tool.

  1. Torque: 48 Nm
  1. Install the following items:
    1. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
    1. Refer to: Antriebswelle vorn rechts (205-04 Vorderradantriebswellen, Removal and Installation).

  1.  
    1. Torque: 80 Nm
    1. Torque: 80 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.
    Material: Grease
    Torque: 48 Nm

  1. Refer to: Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (iB5) (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).

  1.  
    1. Torque: 148 Nm
    1. Torque: 48 Nm
  1. Install the following items:
    1. Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
    1. Refer to: Battery Tray - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma)/1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (414-01 Battery, Mounting and Cables, Removal and Installation).
    1. Refer to: Air Cleaner - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (303-12A Intake Air Distribution and Filtering, Removal and Installation).
  1. Check the transmission fluid fill level.
    Material: Transmission Fluid
  1. Refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Transaxle - 1.8L Duratec-HE (MI4) > < Transaxle - Vehicles Built Up To: 09-2005