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Transaxle - 1.6L Duratorq-TDCi (DV) Diesel > < Halfshaft Seal RH

Focus 2004.75 (07.2004-)

Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75) - Transaxle—2.0L Duratec-HE (MI4) Focus 2004.75 (07/2004-)
Removal

Special Tool(s)

Support Bar, Engine

303-290A

Adapter for 303-290A

303-290-03A

Adapter for 303-290A

303-290-13

Adapter for 303-290A

303-290A-15
General Equipment
Transmission jack
Retaining straps
Cable ties

Removal

  1. Remove the air cleaner.
    For additional information, refer to: Air Cleaner - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (303-12A Intake Air Distribution and Filtering, Removal and Installation).
  1. Remove the battery carrier.
    For additional information, refer to: Battery Tray - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma)/1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Remove the headlamp assembly on both sides.
    For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).

  1. Attach the special tool on both sides (right-hand side shown).
  1. Secure the radiator to the lock panel with cable ties.

  1. Detach the gearshift cables from the selector mechanism.
    1. Press the selector cable catch and detach the selector cable from the selector lever.
    1. Press the gearshift cable catch and detach the gearshift cable from the gear lever.

  1. Detach the gearshift cables from the abutment.
    1. Release the selector cable by turning the catch counter-clockwise and detach from the abutment.
    1. Release the gearshift cable by turning the catch counter-clockwise and detach from the abutment.

  1. CAUTION:
    CAUTION:If brake fluid comes into contact with the paintwork, rinse off the affected areas with cold water without delay.
    CAUTION:
    CAUTION:Close off the clutch slave cylinder pipe to prevent fluid loss or dirt ingress.
    Detach the clutch slave cylinder pipe from the clutch slave cylinder.
    • Remove the spring clip.
    • Detach the clutch slave cylinder pipe from the bracket.

  1. Disconnect the reversing lamp switch connector.

  1. Detach the ground lead from the rear engine mounting bracket.
    • Detach the wiring harness bracket from the rear engine mounting bracket.

  1. Remove the transmission upper bolts.
    • Detach the ground cable from the transmission.
  1. Raise the vehicle.
    For additional information, refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) /
    Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the lower radiator cover.

  1. Remove the engine undershield.

  1. Remove the radiator support bracket bolts (left-hand side shown).

  1. Remove the radiator support bracket bolts (right-hand side shown).
    • Remove the radiator support bracket.

  1. Remove the crash box.

  1. Remove the engine roll restrictor rubber mountings.
  1. Remove the left-hand halfshaft.
    For additional information, refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Remove the right-hand halfshaft.
    For additional information, refer to: Rechte Antriebswelle - 3-Türer (205-04 Vorderradantriebswellen, Removal and Installation).

  1. Remove the cross brace.

  1. Install a support sleeve or reinforcement on the flexible exhaust pipe.

  1. Detach the flexible pipe from the crossmember rubber insulators.

  1. Detach the flexible pipe from the catalytic converter.
    • Discard the gasket and retaining nuts.

  1. Detach the wiring harness bracket from the engine.

  1. Detach the starter motor from the engine.
    • Secure the starter motor to one side.

  1. Install the special tools.

  1. Install the special tools.
  1. Lower the vehicle.

  1. Remove the bolt from the rear engine mounting.
    • Discard the bolt.

  1. Remove the rear engine mounting bracket (rear engine mounting shown removed for clarity).
  1. Raise the vehicle.
    For additional information, refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) /
    Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Lower the engine / transmission assembly using the special tools.

  1. Remove the transmission lower bolts.

  1. Remove the right-hand transmission bolts.

  1. Secure the transmission on the transmission jack using suitable retaining straps.

  1. Remove the left-hand transmission bolt.
  1. Support the transmission using the transmission jack and remove.

Transaxle - 1.6L Duratorq-TDCi (DV) Diesel > < Halfshaft Seal RH