ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Accelerator Cable - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma) > < Accelerator Pedal
Acceleration Control - Accelerator Cable Focus 2004.75 (07/2004-)
Removal and Installation

Draw cord

1. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Accelerator cable to intake manifold retaining clip
3
-
Accelerator cable to body retaining clip
4
-
Accelerator cable to accelerator pedal
See Removal Detail
5
-
Accelerator cable to bulkhead retaining clip
See Removal Detail

2. To install, reverse the removal procedure.

Removal Details

Item 1 : Accelerator cable to throttle body

  1. Detach the accelerator cable.
    1. Detach the accelerator cable locking nut.
    1. Pull the accelerator outer cable through the accelerator cable grommet.
    1. Detach the accelerator cable grommet from the accelerator cable support bracket.
    1. Rotate the throttle lever clockwise and detach the accelerator cable from the throttle lever.

Item 4 : Accelerator cable to accelerator pedal

  1. Detach the accelerator cable from the accelerator pedal.
    1. Pull the accelerator inner cable forward.
    1. Lift the accelerator inner cable and grommet out of the fork of the accelerator pedal.

Item 5 : Accelerator cable to bulkhead retaining clip

  1. Release the accelerator cable to bulkhead retaining clip tangs.

Item 6 : Accelerator cable

  1. Remove the accelerator cable.
    • Attach a draw cord to the end of the accelerator inner cable.
    • From the engine bay, pull the accelerator cable out of the bulkhead until the draw cord can be detached from the accelerator inner cable.

Installation Details

Item 6 : Accelerator cable

  1. Install the accelerator cable.
    • Attach the draw cord to the end of the accelerator inner cable.
    • From inside the vehicle, pull the accelerator cable through the bulkhead.

Item 1 : Accelerator cable to throttle body

  1. Adjust the accelerator cable.
    1. Make sure the throttle body linkage is against the throttle stop screw.
    1. Adjust the throttle cable using the throttle cable locking nuts.
    1. Check the accelerator inner cable free play. The free play should not be less than 1mm and not exceed 3mm.

Accelerator Cable - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma) > < Accelerator Pedal