Removal and Installation | -
Evacuate the air conditioning (A/C) system. For additional information, refer to: Klimaanlage entleeren, evakuieren und befüllen (412-00, General Procedures). | | -
Remove the air conditioning (A/C) compressor belt. For additional information, refer to: Antriebsriemen - Zusatzaggregate - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (303-05, Removal and Installation). | 3. Remove the components in the order indicated in the following illustration(s) and table(s). CAUTION:Cap the refrigerant lines and the A/C compressor to prevent dirt ingress. 1 - A/C compressor clutch connector 2 - Bolt for A/C compressor refrigerant line to dehydrator 3 - A/C compressor refrigerant line to dehydrator 4 - Seal for A/C compressor refrigerant line to dehydrator 5 - Bolt for A/C compressor refrigerant line to condenser 6 - A/C compressor refrigerant line to condenser 7 - Seal for A/C compressor refrigerant line to condenser 8 - Air Conditioning (A/C) compressor retaining bolts 9 - Bolt, A/C compressor heat shield 10 - A/C compressor heat shield 11 - A/C compressor retaining bolt 4. To install, reverse the removal procedure. | -
Check the A/C clutch air gap. For additional information, refer to: Luftspalt - Kompressorkupplung - Klimaanlage einstellen (412-00, General Procedures). | Removal Details Item 13 : A/C compressor drive plate | -
Remove the A/C compressor drive plate bolt | Item 14 : Air conditioning compressor pulley | -
NOTE:If necessary, remove a seized A/C compressor pulley using a suitable remover. Remove the A/C compressor pulley snap ring. - Remove the distance washers.
- Discard the pulley snap ring.
| Item 15 : A/C compressor solenoid coil | -
Remove the clutch field coil snap ring. | | -
NOTE:Mark the installation position of the A/C compressor clutch connector in relation to the compressor housing. Detach the solenoid coil. | Installation Details Item 15 : A/C compressor solenoid coil CAUTION:Do not tilt the clutch field coil when installing in the A/C compressor. NOTE:Installation position of the A/C compressor clutch connector in relation to the compressor housing. Item 14 : Air conditioning compressor pulley NOTE:Install a new A/C compressor pulley snap ring. |