ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Air Conditioning (A-C) Compressor - 2.5L Duratec-ST (VI5) > < Air Conditioning (A-C) Compressor - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
Air Conditioning - Air Conditioning (A/C) Compressor—1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) Focus 2004.75 (07/2004-)
Removal and Installation

  1. Evacuate the air conditioning (A/C) system.
    For additional information, refer to: Klimaanlage entleeren, evakuieren und befüllen (412-00, General Procedures).
  1. Remove the air conditioning (A/C) compressor belt.
    For additional information, refer to: Antriebsriemen - Zusatzaggregate - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (303-05, Removal and Installation).

3. Remove the components in the order indicated in the following illustration(s) and table(s).

CAUTION:
CAUTION:Cap the refrigerant lines and the A/C compressor to prevent dirt ingress.

 
Item
Part Number
Description
1
-
A/C compressor clutch connector
2
-
Bolt for A/C compressor refrigerant line to dehydrator
3
-
A/C compressor refrigerant line to dehydrator
4
-
Seal for A/C compressor refrigerant line to dehydrator
5
-
Bolt for A/C compressor refrigerant line to condenser
6
-
A/C compressor refrigerant line to condenser
7
-
Seal for A/C compressor refrigerant line to condenser
8
-
Air Conditioning (A/C) compressor retaining bolts
9
-
Bolt, A/C compressor heat shield
10
-
A/C compressor heat shield
11
-
A/C compressor retaining bolt
12
-
A/C compressor
14
-
Air conditioning compressor pulley
See Removal Detail
See Installation Detail
15
-
A/C compressor solenoid coil
See Removal Detail
See Installation Detail

4. To install, reverse the removal procedure.

  1. Check the A/C clutch air gap.
    For additional information, refer to: Luftspalt - Kompressorkupplung - Klimaanlage einstellen (412-00, General Procedures).

Removal Details

Item 13 : A/C compressor drive plate

  1. Remove the A/C compressor drive plate bolt

Item 14 : Air conditioning compressor pulley

  1. NOTE:
    NOTE:If necessary, remove a seized A/C compressor pulley using a suitable remover.
    Remove the A/C compressor pulley snap ring.
    • Remove the distance washers.
    • Discard the pulley snap ring.

Item 15 : A/C compressor solenoid coil

  1. Remove the clutch field coil snap ring.

  1. NOTE:
    NOTE:Mark the installation position of the A/C compressor clutch connector in relation to the compressor housing.
    Detach the solenoid coil.

Installation Details

Item 15 : A/C compressor solenoid coil

CAUTION:
CAUTION:Do not tilt the clutch field coil when installing in the A/C compressor.
NOTE:
NOTE:Installation position of the A/C compressor clutch connector in relation to the compressor housing.

Item 14 : Air conditioning compressor pulley

NOTE:
NOTE:Install a new A/C compressor pulley snap ring.

Air Conditioning (A-C) Compressor - 2.5L Duratec-ST (VI5) > < Air Conditioning (A-C) Compressor - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)