ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Headliner - 5-Door, Vehicles With: Sliding Roof Opening Panel > < Loadspace Trim Panel - Wagon
Interior Trim and Ornamentation - Headliner—3-Door, Vehicles With: Sliding Roof Opening Panel Focus 2004.75 (07/2004-)
Removal and Installation

Draw cord
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Remove the A-pillar trim panels.
    For additional information, refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

  1. Disconnect the rear window washer tube.
  1. Remove the overhead console.
    For additional information, refer to: Overhead Console (501-12 Instrument Panel and Console, Removal and Installation).
  1. Remove the C-pillar trim panels.
    For additional information, refer to: C-Pillar Trim Panel - 3-Door (501-05 Interior Trim and Ornamentation, Removal and Installation).

  1. Disconnect the rear window washer tube.

  1. Remove the instrument panel passenger side lower trim panel.

  1. Lower the central junction box (CJB).
  1. Open the glove compartment lid.

  1. Remove the navigation system Digital Versatile Disc (DVD) unit access cover (if equipped).

11. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Glove compartment retaining screw covers
2
-
Glove compartment retaining screws
3
-
Glove compartment lid striker retaining screws
5
-
Moving pictures experts group audio layer 3 (MP3) auxiliary connector electrical connector. (If equipped)
See Removal Detail
6
-
Passenger airbag deactivation switch electrical connector. (If equipped)
7
-
Glove compartment housing

 
Item
Part Number
Description
8
-
Roof wiring harness to CJB electrical connector
9
-
Roof wiring harness electrical connector
10
-
Roof wiring harness to A-pillar retaining clips
12
-
Roof wiring harness retaining clips
13

 
Item
Part Number
Description
15
-
Rear quarter window glass trim panel retaining screws
16
-
Rear quarter window glass trim panels
See Removal Detail
17
-
Rear quarter window glass trim panel retaining clips
See Installation Detail

 
Item
Part Number
Description
19
-
B-pillar trim panel retaining screw trim covers
20
-
B-pillar trim panel retaining screws
21

 
Item
Part Number
Description
23
-
Headliner retaining clips
24
-
Glasses holder
See Removal Detail
25
-
Front passenger assist handle
See Removal Detail
26
-
Sun-visors
27
-
Sun-visor retaining clips
See Removal Detail
28
-
Roof wiring harness ground connection retaining bolt
See Removal Detail
29
-
Sliding roof opening panel motor electrical connector
See Removal Detail
30
-
Auto-dimming interior mirror trim covers
See Removal Detail
31
-
Auto-dimming interior mirror and rain sensor electrical connectors
See Removal Detail
32
-
Sliding roof opening panel trim
33

 
Item
Part Number
Description
34
-
Sun visor illumination lamp electrical connectors
36
-
Rear interior lamp electrical connector
37
38
-
Sun visor illumination lamps
See Removal Detail
39
-
Rear interior lamp
See Removal Detail
40
-

12. To install, reverse the removal procedure.

  1. Vehicles with global closing, initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Removal Details

Item 4 : Glove compartment cooling hose

  1. Detach the glove compartment cooling hose from the glove compartment cooling vent.

Item 5 : Moving pictures experts group audio layer 3 (MP3) auxiliary connector electrical connector. (If equipped)

CAUTION:
CAUTION:Do not place excessive strain on the electrical wiring harness when detaching the glove compartment.
  1. Reposition the glove compartment and disconnect the MP3 auxiliary connector electrical connector. If equiped.

Item 11 : Noise, vibration and harshness (NVH) material

  1. Detach the NVH material from the upper A-pillar area to gain access to the roof wiring harness retaining clip.

Item 13 : Roof wiring harness

  1. Attach a draw cord to the roof wiring harness and CJB electrical connector. Feed the wiring harness through the NVH material to above the instrument panel A-pillar area.

Item 14 : Rear quarter window glass trim panel retaining screw trim covers

CAUTION:
CAUTION:Care must be taken not to damage the rear quarter window glass trim panels and retaining screw trim covers.

  1. Using a suitable flat blade screwdriver, lever out the rear quarter window glass trim panel retaining screw trim cover.

Item 16 : Rear quarter window glass trim panels

  1. Detach the rear quarter window glass trim panel to B-pillar trim panel retaining clip.

Item 18 : Door opening weatherstrips

  1. Detach the door opening weatherstrip from the door opening upper area.

Item 21 : B-pillar trim panels

  1. Detach the B-pillar trim panel and position to one side.

Item 22 : Rear passenger assist handles

  1. Lever open the rear passenger assist handle screw covers.
  1. Remove the rear passenger assist handle retaining screws.

Item 24 : Glasses holder

  1. Lever open the glasses holder retaining screw covers.
  1. Remove the glasses holder retaining screws.

Item 25 : Front passenger assist handle

  1. Lever open the front passenger assist handle retaining screw covers.
  1. Remove the front passenger assist handle retaining screws.

Item 27 : Sun-visor retaining clips

  1. Lever open the sun visor retaining clips retaining screw cover.
  1. Remove the sun visor retaining clips retaining screw.

Item 28 : Roof wiring harness ground connection retaining bolt

  1. Detach the roof wiring harness and windscreen ground electrical connectors.

Item 29 : Sliding roof opening panel motor electrical connector

  1. Disconnect the sliding roof opening panel motor electrical connector.

Item 30 : Auto-dimming interior mirror trim covers

  1. Remove the auto-dimming interior mirror and rain sensor trim covers.
    1. Release the locking clips.
    1. Slide the rain sensor trim cover off the auto-dimming interior mirror trim cover.

Item 31 : Auto-dimming interior mirror and rain sensor electrical connectors

  1. Disconnect the auto-dimming interior mirror and rain sensor electrical connectors.

Item 33 : Headliner trim panel

  1. Tilt the front seats forward.
  1. With the aid of another technician, remove the headliner through the liftgate opening.

Item 35 : Radio frequency (RF) receiver

NOTE:
NOTE:Make a note of the position of the RF receiver to make sure that it is installed in exactly the same position as when removed.

  1. Using a suitable knife, detach the RF receiver from the headliner.

Item 37 : Roof wiring harness

CAUTION:
CAUTION:Take care not to damage the insulation of the roof wiring harness.
CAUTION:
CAUTION:The roof wiring harness must be cut off of the headliner and not pulled or ripped. Failure to follow this instruction could result in the incorrect function of electrical components.
NOTE:
NOTE:Make a note of the position of the roof wiring harness to make sure that it is installed in exactly the same position as when removed.
  1. Using a suitable knife, remove the roof wiring harness from the headliner.

Item 38 : Sun visor illumination lamps

  1. Release the sunvisor illumination lamp retaining clips.

Item 39 : Rear interior lamp

  1. Lever out the rear interior lamp.

Item 40 : Rear window washer tube

CAUTION:
CAUTION:Take care not to damage the rear window washer tube. Failure to follow this instruction could result in damage to the headliner.
NOTE:
NOTE:Make a note of the position of the rear window washer tube to make sure that it is installed in exactly the same position as when removed.
  1. Using a suitable knife, remove the rear window washer tube from the headliner.

Installation Details

Item 40 : Rear window washer tube

CAUTION:
CAUTION:The rear window washer tube must be installed in the same position as when removed.
  1. Using a suitable adhesive, bond the rear window washer tube to the headliner.

Item 37 : Roof wiring harness

CAUTION:
CAUTION:The roof wiring harness must be installed in the same position as when removed.
  1. Using a suitable adhesive, bond the roof wiring harness to the headliner.

Item 33 : Headliner trim panel

  1. With the aid of another technician, install the headliner.

Item 21 : B-pillar trim panels

NOTE:
NOTE:Make sure the B-pillar safety belt height adjustment lever is aligned with the safety belt height adjustment mechanism.

Item 17 : Rear quarter window glass trim panel retaining clips

  1. Install the rear quarter window glass trim panel retaining clips to the rear quarter window glass trim panel.

Item 13 : Roof wiring harness

  1. Using the draw cord, feed the roof wiring harness through the NVH material.

Item 11 : Noise, vibration and harshness (NVH) material

  1. Reposition the NVH material.

Headliner - 5-Door, Vehicles With: Sliding Roof Opening Panel > < Loadspace Trim Panel - Wagon