Focus RS 2003 (09.2002-) Workshop Manual
Mechanical Repairs
1 General Information
2 Chassis
3 Powertrain
303 Engine
303-00 Engine System - General Information
Specifications - 2.0L Duratec-RS (Zetec)
Diagnosis and Testing
Engine - 2.0L Duratec-RS (Zetec)
General Procedures
Camshaft Bearing Journal Diameter
Camshaft Bearing Journal Clearance
Camshaft End Play
Camshaft Surface Inspection
Crankshaft Main Bearing Journal Diameter
Camshaft Lobe Lift
Crankshaft End Play
Crankshaft Main Bearing Journal Clearance
Piston Inspection
Cylinder Bore Taper
Piston Pin to Bore Diameter
Piston Diameter
Piston Ring End Gap
Piston Ring-to-Groove Clearance
Piston Pin Diameter
Connecting Rod Large End Bore
Flywheel Inspection
Valve Stem Diameter
Cylinder Block Distortion
Cylinder Head Distortion
Exhaust Manifold Cleaning and Inspection
Bearing Inspection
Valve Seat Inspection
303-01F Engine - 2.0L Duratec-RS (Zetec)
303-03 Engine Cooling
303-04I Fuel Charging and Controls - 2.0L Duratec-RS (Zetec)
303-04J Fuel Charging and Controls - Turbocharger - 2.0L Duratec-RS (Zetec)
303-05 Accessory Drive
303-06 Starting System
303-07F Engine Ignition - 2.0L Duratec-RS (Zetec)
303-08E Engine Emission Control - 2.0L Duratec-RS (Zetec)
303-12 Intake Air Distribution and Filtering
303-13 Evaporative Emissions
303-14 Electronic Engine Controls
308 Manual Transmission-Transaxle, Clutch and Transfer Case
309 Exhaust System
310 Fuel System
4 Electrical
5 Body and Paint
Body and Paint