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303-07F Engine Ignition - 2.0L Duratec-RS (Zetec) > < Starting System - 2.0L Duratec-RS (Zetec)

Focus RS 2003 (09.2002-)

Starting System - Starter Motor—2.0L Duratec-RS (Zetec) Focus RS 2003 (09/2002-)
Removal and Installation

Removal

  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

  1. Remove the charge air cooler outlet pipe.

  1. Disconnect the air intake breather hose from the valve cover oil separator.
    • Remove the retaining clip.

  1. Disconnect the valve cover oil separator breather hose from the valve cover oil separator.
    • Remove the retaining clip.

  1. Remove the valve cover oil separator retaining bolt and position it to one side.

  1. Remove the starter motor retaining bolts.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Disconnect the starter motor electrical connectors.

  1. Remove the starter motor.

Installation
  1. NOTE:
    NOTE:Do not tighten the starter motor retaining bolt at this stage.
    Loosely install the starter motor retaining bolt.
  1. Lower the vehicle.

  1. Install the starter motor retaining bolts.
  1. Raise the vehicle

  1. Connect the starter motor electrical connectors.

  1. Tighten the starter motor retaining bolt.
  1. Lower the vehicle

  1. Install the valve cover oil separator retaining bolt.

  1. Connect the valve cover oil separator breather hose to the valve cover oil separator.
    • Tighten the retaining clip.

  1. Connect the air intake breather hose to the valve cover oil separator.
    • Tighten the retaining clip.

  1. CAUTION:
    CAUTION:Make sure that the inside of the charge air cooler outlet pipe ends are clean and free from any oil residue as this will reduce the installation grip of the pipe to the throttle body intake housing and charge air cooler. Failure to follow this may result in damage to the engine.
    Install the charge air cooler outlet pipe.
  1. Connect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
  1. Initialize the door window motors. For additional information, refer to Section  501-11 Glass, Frames and Mechanisms.

303-07F Engine Ignition - 2.0L Duratec-RS (Zetec) > < Starting System - 2.0L Duratec-RS (Zetec)