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Focus RS 2003 (09.2002-)
Mechanical Repairs
4 Electrical / 412 Climate Control System
412-02A Heating and Ventilation / Description and Operation
Diagnosis and Testing
Removal and Installation
Disassembly and Assembly
Heater Core Housing
Heating and Ventilation - Heater Core Housing
Focus RS 2003 (09/2002-)
Disassembly and Assembly
Disassembly
Detach the floor level ventilation hose.
Pull off the hose.
Separate the heater/heat exchanger housing parts.
Undo the two bolts.
Undo seven retaining tangs.
Remove the heat exchanger.
Pull out the heat exchanger.
Separate the heater/blower housing parts.
Undo the two bolts.
Undo four retaining tangs.
Separate the blower/recirculated air housing parts.
Undo nine retaining tangs.
Dismantle the air recirculation housing.
Release the five retaining tabs.
Remove the air deflector.
Separate the heater/evaporator housing.
Undo 11 retaining tangs.
Assembly
NOTE:
When assembling, ensure that the guide pins are seated correctly.
NOTE:
Replacement steel clips must be used if the housing is not properly sealed after assembly or the retaining tangs are broken.
Assemble the components in the reverse order.
Mechanical Repairs
4 Electrical / 412 Climate Control System
412-02A Heating and Ventilation / Description and Operation
Diagnosis and Testing
Removal and Installation
Disassembly and Assembly
Heater Core Housing
Heater Core >
< Heater Core and Evaporator Core Housing