Fusion 2002.75 (06.2002-) Workshop Manual
Mechanical Repairs
1 General Information
2 Chassis
3 Powertrain
303 Engine
303-00 Engine System - General Information
303-01A Engine - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
303-01B Engine - 1.4L Duratorq-TDCi (DV) Diesel
303-01C Engine - 1.6L Duratorq-TDCi (DV) Diesel
303-03A Engine Cooling - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
303-03B Engine Cooling - 1.4L Duratorq-TDCi (DV) Diesel
303-03C Engine Cooling - 1.6L Duratorq-TDCi (DV) Diesel
303-04A Fuel Charging and Controls - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
303-04B Fuel Charging and Controls - 1.4L Duratorq-TDCi (DV) Diesel
303-04C Fuel Charging and Controls - Turbocharger - 1.4L Duratorq-TDCi (DV) Diesel
303-04D Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel
303-04E Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel
303-05 Accessory Drive
303-06 Starting System
303-07A Engine Ignition
303-07B Glow Plug System - 1.4L Duratorq-TDCi (DV) Diesel
303-07C Glow Plug System - 1.6L Duratorq-TDCi (DV) Diesel
303-08A Engine Emission Control - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
303-08B Engine Emission Control - 1.4L Duratorq-TDCi (DV) Diesel
303-08C Engine Emission Control - 1.6L Duratorq-TDCi (DV) Diesel
303-12 Intake Air Distribution and Filtering
303-13 Evaporative Emissions
303-14 Electronic Engine Controls
Specifications
Description and Operation
Electronic Engine Controls - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
Electronic Engine Controls - 1.4L Duratorq-TDCi (DV) Diesel
Electronic Engine Controls - 1.6L Duratorq-TDCi (DV) Diesel
Diagnosis and Testing
Electronic Engine Controls
Removal and Installation
Camshaft Position (CMP) Sensor - 1.4L Duratorq-TDCi (DV) Diesel
Crankshaft Position (CKP) Sensor - 1.4L Duratorq-TDCi (DV) Diesel
Powertrain Control Module (PCM) - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
Powertrain Control Module (PCM) - 1.4L Duratorq-TDCi (DV) Diesel
Heated Oxygen Sensor (HO2S)
Catalyst Monitor Sensor - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-2.
Crankshaft Position (CKP) Sensor - 1.6L Duratorq-TDCi (DV) Diesel
Camshaft Position (CMP) Sensor - 1.6L Duratorq-TDCi (DV) Diesel
Powertrain Control Module (PCM) - 1.6L Duratorq-TDCi (DV) Diesel
307 Automatic Transmission-Transaxle
308 Manual Transmission-Transaxle, Clutch and Transfer Case
309 Exhaust System
310 Fuel System
4 Electrical
5 Body and Paint
Body and Paint