Removal and Installation Special Tool(s) | Remover/Installer, Cooling Hose Clamp 303–397 (24–003) | Removal Vehicles with 90 PS or 115 PS diesel engine | -
Remove the cooling fan motors. For additional information, refer to: Cooling Fan Motor (303-03B Engine Cooling - 1.9L Diesel, Removal and Installation). | Vehicles with 130 PS diesel engine | -
Disconnect the battery ground cable. For additional information, refer to: Battery Disconnect (414-01 Battery, Mounting and Cables, General Procedures). | All vehicles | -
Disconnect the hood latch release cable from the hood latch. | | -
Remove the battery junction box (BJB) retaining screws. | | -
Remove the battery side trim cover. | Vehicles with 130 PS diesel engine | -
Disconnect the cooling fan motor electrical connector. | | -
Remove the cooling fan motor and shroud left-hand retaining nut. | | -
Using the special tool, disconnect the charge air cooler intake pipe from the intake manifold. | Vehicles with 90 PS or 115 PS diesel engine | -
Detach the cooling fan motor wiring harness from the cooling fan shroud. | | -
Remove the cooling fan motor and shroud left-hand retaining nut. | All vehicles | -
Detach the refrigerant line from the cooling fan motor and shroud. | | -
Remove the cooling fan motor and shroud right-hand retaining nut. | | -
Raise and support the vehicle. For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). | | -
Remove the engine lower cover. | Vehicles with 90 PS or 115 PS diesel engine | -
Detach the engine coolant temperature (ECT) wiring harness from the cooling fan motor and shroud. | | -
Disconnect the ECT sensor electrical connector. | | -
Detach the radiator lower hose from the cooling fan motor and shroud. | | -
Using the special tool, disconnect the charge air cooler intake pipe from the charge air cooler. | | -
Using the special tool, disconnect the charge air cooler outlet pipe from the charge air cooler. | Vehicles with 130 PS diesel engine | -
Disconnect the charge air cooler intake pipe from the charge air cooler. | All vehicles | -
Remove the cooling fan motor and shroud. | Installation | -
To install, reverse the removal procedure. | |