ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Coolant Expansion Tank > < Cooling Fan Motor
Engine Cooling - 1.9L Diesel - Cooling Fan Motor and Shroud Galaxy 2000.75 (04/2000-02/2006)
Removal and Installation

Special Tool(s)

Remover/Installer, Cooling Hose Clamp

303–397 (24–003)

Removal

Vehicles with 90 PS or 115 PS diesel engine
  1. Remove the cooling fan motors.
    For additional information, refer to: Cooling Fan Motor (303-03B Engine Cooling - 1.9L Diesel, Removal and Installation).
Vehicles with 130 PS diesel engine
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Remove the engine cover.
All vehicles

  1. Disconnect the hood latch release cable from the hood latch.

  1. Remove the battery junction box (BJB) retaining screws.

  1. Remove the battery side trim cover.
Vehicles with 130 PS diesel engine

  1. Disconnect the cooling fan motor electrical connector.

  1. Remove the cooling fan motor and shroud left-hand retaining nut.

  1. Using the special tool, disconnect the charge air cooler intake pipe from the intake manifold.
Vehicles with 90 PS or 115 PS diesel engine

  1. Detach the cooling fan motor wiring harness from the cooling fan shroud.

  1. Remove the cooling fan motor and shroud left-hand retaining nut.
All vehicles

  1. Detach the refrigerant line from the cooling fan motor and shroud.

  1. Remove the cooling fan motor and shroud right-hand retaining nut.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the engine lower cover.
Vehicles with 90 PS or 115 PS diesel engine

  1. Detach the engine coolant temperature (ECT) wiring harness from the cooling fan motor and shroud.

  1. Disconnect the ECT sensor electrical connector.

  1. Detach the radiator lower hose from the cooling fan motor and shroud.

  1. Using the special tool, disconnect the charge air cooler intake pipe from the charge air cooler.

  1. Using the special tool, disconnect the charge air cooler outlet pipe from the charge air cooler.
Vehicles with 130 PS diesel engine

  1. Disconnect the charge air cooler intake pipe from the charge air cooler.
All vehicles

  1. Remove the cooling fan motor and shroud.

Installation

  1. To install, reverse the removal procedure.

Coolant Expansion Tank > < Cooling Fan Motor