ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

308-03B Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MT350)|Description and Operation > < Manual Transaxle
Manual Transmission/Transaxle - Vehicles With: 6-Speed Manual Transmission (MT350) - Specifications Galaxy 2000.75 (04/2000-02/2006)

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Sealer, transaxle housing WSK-M2G348-A5
Manual transmission fluid N052171VX00
Brake fluid (DOT 4) SAM 6C9103-A

Capacities

Litres
Manual transaxle 2.5

Transaxle ratios

1.9L diesel engine
First gear 3.818
Second gear 2.105
Third gear 1.310
Fourth gear 0.919
Fifth gear 0.912
Sixth gear 0.757
Reverse gear 4.630
Final drive ratio first to fourth gear 3.591
Final drive ratio fifth/sixth and reverse gear 2.926

Required shim thickness

Input shaft measured bearing clearance (mm) Input shaft shim thickness (mm) First to fourth gear output shaft and fifth/sixth and reverse gear output shaft shim thickness (mm)
1.480 - 1.524 1.45 1.40
1.525 - 1.574 1.50 1.45
1.575 - 1.624 1.55 1.50
1.625 - 1.674 1.60 1.55
1.675 - 1.724 1.65 1.60
1.725 - 1.774 1.70 1.65
1.775 - 1.824 1.75 1.70
1.825 - 1.874 1.80 1.75
1.875 - 1.924 1.85 1.80
1.925 - 1.974 1.90 1.85
1.975 - 2.024 1.95 1.90
2.025 - 2.074 2.00 1.95
2.075 - 2.124 2.05 2.00
2.125 - 2.174 2.10 2.05
2.175 - 2.224 2.15 2.10
2.225 - 2.274 2.20 2.15
2.275 - 2.324 2.25 2.20
2.325 - 2.374 2.30 2.25

Torque Specifications

Description Nm lb-ft lb-in
Right-hand transaxle retaining bolt M10 x 50 mm 40 30
Right-hand transaxle retaining bolt M12 x 70 mm 80 59
Left-hand transaxle retaining bolt M10 x 50 mm 40 30
Left-hand transaxle retaining bolt M10 x 125 mm 40 30
Left-hand transaxle retaining bolts together with start motor to transaxle rear housing M12 x 165 mm 80 59
Upper transaxle retaining bolts M12 x 55 mm 80 59
Ground cable to starter motor nut 15 11
Starter motor bracket to starter motor nut 20 15
Engine/transaxle rear mounting bracket retaining bolts a)
Engine/transaxle rear mounting retaining bolt a)
Engine/transaxle rear mount center nut a)
Centre bearing carrier to transaxle bolts 40 30
Centre carrier to cylinder block bracket bolts 45 33
Right-hand halfshaft to centre bearing carrier bolts 80 59
Left-hand halfshaft to output drive flange bolts 80 59
Lower suspension arm to wheel knuckle bolt 55 41
Engine support insulator
Engine lifting bracket retaining bolt 20 15
Battery tray retaining bolts 20 15
Diesel filter to battery tray nut 20 15
Battery side cover retaining bolts 10 89
Lower engine cover retaining bolts 10 89
Input shaft locking bolt 12 9
Clutch slave cylinder retaining bolts 12 9
Transaxle front and rear housing bolts a)
Output drive flange to transaxle front housing bolts 25 18
Output drive flange to transaxle rear housing bolts 25 18
Shift cover retaining bolts 25 18
Selector shaft center bolt 25 18
Selector shaft locking bolt 25 18
Selector mechanism to transaxle nut 25 18
Abutment collar to transaxle bolts 25 18
Reversing lamp switch to transaxle 20 15
Vehicle speed sensor to transaxle 12 9
Transaxle oil level plug 30 22

a) Refer to procedure in this section.

308-03B Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MT350)|Description and Operation > < Manual Transaxle