ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Air Conditioning (A-C) Compressor - 1.8L Diesel > < Air Conditioning (A-C) Compressor - 1.6L-1.8L-2.0L
Air Conditioning - Air Conditioning (A/C) Compressor—2.5L Mondeo 1997 (08/1996-09/2000)
Removal and Installation

Removal

All vehicles
  1. Drain the air conditioning system. For additional information, refer to Section  412-00 Climate Control System - General Information.

  1. Disconnect the connector from the A/C compressor clutch.
  1. Remove the auxiliary drive belt. For additional information, refer to Section  303-05 Accessory Drive.

  1. Detach the engine undershield (if equipped).

  1. Remove the heat shield from the A/C compressor (for ease of illustration the exhaust pipe is not shown).
Vehicles built up to 07/1999 inclusive

  1. CAUTION:
    CAUTION:Close off the refrigerant lines and the A/C compressor to prevent contamination.
    Detach the refrigerant lines from the A/C compressor.
    • Discard the O-rings.
Vehicles built from 07/1999

  1. CAUTION:
    CAUTION:Close off the refrigerant lines and the A/C compressor to prevent contamination.
    Detach the refrigerant lines from the A/C compressor.
    • Discard the O-rings.
All vehicles

  1. CAUTION:
    CAUTION:Support the A/C compressor before unscrewing the bolts.
    Remove the A/C compressor (FVS 090 compressor shown).

Installation

  1. NOTE:
    NOTE:Install new O-rings on the refrigerant lines.
    NOTE:
    NOTE:Coat the O-rings for the refrigerant lines with clean refrigerant oil prior to installation.
    Refit the components in reverse order.

Air Conditioning (A-C) Compressor - 1.8L Diesel > < Air Conditioning (A-C) Compressor - 1.6L-1.8L-2.0L