ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

206 Brake System > < Outer Constant Velocity (CV) Joint Boot
Front Drive Halfshafts - Inner Constant Velocity (CV) Joint Boot Mondeo 2007.5 (02/2007-)
Removal and Installation

Special Tool(s)

204-169
Clamping Tool, Boot Retaining Clamp

308-046
Installer, Transmission Extension Housing Bushing/Seal
General Equipment
Puller

Removal

  1. Remove the halfshaft.
    Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
    Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

  1. Discard the grease.

  1. General Equipment: Puller

Installation

  1. Special Tool(s): 204-169
    Torque: 21 Nm

  1. Special Tool(s): 308-046

  1.  
    • Fill the CV joint with grease.
    • Insert a small screwdriver under the boot seat to allow the air to escape.
    • Push on the tripode housing to stop, then pull it back 25 mm (x = 95 mm).
    • Remove the srewdriver.

  1. Special Tool(s): 204-169
    Torque: 21 Nm
  1. Install the halfshaft.
    Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
    Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

206 Brake System > < Outer Constant Velocity (CV) Joint Boot