ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
Engine Accessories > < Assembly|Engine

Mondeo 2007.5 (02.2007-)

Engine - 1.6L Duratec-16V Ti-VCT (Sigma) - Engine Mondeo 2007.5 (02/2007-)

Installation

Special Tool(s)
303-122
Lifting Bracket, Engine
Materials
Name
Specification
Grease
SA-M1C9107-A
General Equipment
Hose clamp remover/installer
Mounting table set
  1. Install the Special Tool(s): 303-122

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Torque: 40 Nm

  1.  
    1. Torque: 6 Nm
    1. Torque: 12 Nm

  1. Torque: 10 Nm

  1. Secure the engine and transmission on the assembly table using suitable retaining straps and wooden blocks.
    General Equipment: Mounting table set

  1. Remove the Special Tool(s): 303-122
  1. Refer to: Lifting (100-04 Noise, Vibration and Harshness, Description and Operation).

  1. CAUTION:
    CAUTION:Make sure that no components catch.
    Lower the vehicle to take the load off the engine mountings.

  1. Loosen: 2 turn(s)

  1. Torque: 133 Nm

  1.  
    1. Torque: 80 Nm
    1. NOTE:
      NOTE:Only tighten the bolts finger tight at this stage.
  1. Remove the assembly stand.

  1. Torque: 80 Nm

  1. Torque: 90 Nm

  1. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
  1. Install the following items:
    1. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
    1. Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

  1. Torque: 24 Nm

  1. Torque: 25 Nm

Vehicles with PCM security shield
  1. Tighten the shear bolt until the head is sheared off.

  1. Torque: 3 Nm
All vehicles

  1. Torque: 55 Nm

  1. Torque: 24 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1. Grease the stud bolt.
    Material: Grease
    Torque: 48 Nm

  1. Torque: 10 Nm

  1. General Equipment: Hose clamp remover/installer

  1. General Equipment: Hose clamp remover/installer

  1. Torque: 10 Nm

  1.  
    1. Torque: 25 Nm
    1. Torque: 15 Nm

  1. Torque: 12 Nm

  1. Torque: 12 Nm
  1. Refer to: Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (iB5) (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).
  1. Refer to: Accessory Drive Belt (303-05A Accessory Drive - 1.6L Duratec-16V Ti-VCT (Sigma), Removal and Installation).
  1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.6L Duratec-16V Ti-VCT (Sigma), Removal and Installation).
  1. Refer to: Cooling System Draining, Filling and Bleeding (303-03A Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma), General Procedures).

Engine Accessories > < Assembly|Engine