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Fuel Tank Filler Pipe > < Fuel Tank and Lines

Mondeo 2007.5 (02.2007-)

Fuel Tank and Lines - Fuel Tank Mondeo 2007.5 (02/2007-)
Removal and Installation

Special Tool(s)
310-069
Wrench, Fuel Tank Sender Unit
General Equipment
Fuel tank draining equipment
Hose clamp(s)
Hose clamp remover/installer
Securing Strap
Transmission jack
Wooden Block

Removal

All vehicles
WARNING:
WARNING:Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation) / Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
NOTE:
NOTE:Removal steps in this procedure may contain installation details.
  1. Refer to: Lifting (100-04 Noise, Vibration and Harshness, Description and Operation).

  1. Torque: 10 Nm
Vehicles with 2.5L engine
All vehicles

  1. Carefully pull down the exhaust pipe center heat shield, to remove the fuel tank heat shield.
    Torque: 5 Nm

  1. NOTE:
    NOTE:Note the orientation of the clamp to aid installation.
    NOTE:
    NOTE:Make sure that a new clamp is installed.
    NOTE:
    NOTE:Make sure that the clamp is installed to the same orientation as when removed.
    General Equipment: Hose clamp(s)

  1. WARNING:
    WARNING:Be prepared to collect escaping fluid.
    NOTE:
    NOTE:Make sure that a new component is installed.
    General Equipment: Hose clamp remover/installer

  1. WARNING:
    WARNING:Be prepared to collect escaping fluid.
    1. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).
    1. Only vehicles with fuel fired booster heater.
All except vehicles with diesel engine
  1. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).
Vehicles with 2.0L diesel engine
  1. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).
Vehicles with diesel engine
Vehicles with fuel fired booster heater
  1. WARNING:
    WARNING:Be prepared to collect escaping fluid.
    Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).
All vehicles

  1. CAUTION:
    CAUTION:Use suitable packing material to prevent damage to the component.
    CAUTION:
    CAUTION:Make sure that no strain is placed on the fuel lines and wiring harnesses.
    General Equipment: Transmission jack
    General Equipment: Wooden Block

  1. Torque: 24 Nm

  1. General Equipment: Securing Strap

Vehicles with fuel fired booster heater
  1. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).
Vehicles with diesel engine
  1. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).
All except vehicles with diesel engine
  1. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).
All vehicles

  1. Special Tool(s): 310-069
    Torque: 85 Nm

  1. CAUTION:
    CAUTION:Take extra care not to damage the fuel tank level sensor float and arm.
  1. Drain the fuel tank with the fuel tank draining equipment.
    General Equipment: Fuel tank draining equipment

Installation

  1. To install, reverse the removal procedure.

  1. CAUTION:
    CAUTION:Take extra care not to damage the fuel tank level sensor float and arm.
    NOTE:
    NOTE:Make sure that the seal is correctly located.
    NOTE:
    NOTE:Make sure that the installation marks are aligned.
Vehicles with diesel engine
  1. Refer to: Fuel System Bleeding - 1.8L Duratorq-TDCi (Lynx) Diesel (310-00 Fuel System - General Information, General Procedures).
    Refer to: Fuel System Bleeding - 2.0L Duratorq-TDCi (DW) Diesel (310-00 Fuel System - General Information, General Procedures).

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