ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Front Door Window Glass > < Door Window Motor Initialization
Glass, Frames and Mechanisms - Windshield Glass Mondeo 2007.5 (02/2007-)
Removal and Installation

Materials
Name
Specification
Windshield Adhesive Kit
WSK-M11P57-A1
General Equipment
Direct glazing removal/replacement equipment
Hot air gun
Knife
Laminated card

Removal

CAUTION:
CAUTION:Refer to: Window Glass Health and Safety Precautions (100-00 General Information, Description and Operation).

  1. Remove the polyurethane (PU) adhesive cap and heat the PU adhesive for a minimum of 30 minutes.

Vehicles with heated windshield

Vehicles with manual dimming interior mirror

Vehicles with autolamps and rain sensor
  1. Remove the interior rear view mirror.
    Refer to: Interior Rear View Mirror - Vehicles With: Autolamps/Rain Sensor (501-09, Removal and Installation).

All vehicles
  1. Remove the A-pillar trim panels.
    Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

  1. CAUTION:
    CAUTION:If the original window glass is to be installed, take care not to damage the electrical connectors and the weatherstrip.

Installation

  1.  
    1. NOTE:
      NOTE:Minimum 1 mm bead thickness.
      General Equipment: Knife
    1. NOTE:
      NOTE:Make sure that the mating faces are clean and free of foreign material.
    1. Prepare the window glass, window glass flange and trimmed PU adhesive in accordance with the instructions supplied with the PU adhesive kit.
      General Equipment: Hot air gun

  1. NOTE:
    NOTE:Touching the adhesive surface will impair rebonding.
    NOTE:
    NOTE:Make sure that the mating faces are clean and free of foreign material.

  1. NOTE:
    NOTE:Touching the adhesive surface will impair rebonding.
    NOTE:
    NOTE:Make sure that the mating faces are clean and free of foreign material.

  1. NOTE:
    NOTE:Discard the first 100 mm of adhesive as this may have a reduced working time.
    NOTE:
    NOTE:Make sure that any breakage in the continuous bead of adhesive is overlapped by 20 mm.

  1.  
    • Using tape, secure the windshield glass in the correct position until the PU adhesive has cured.

  1. If the ambient temperature falls below 10°C, apply warm air (25°C) continuously for 15 minutes.
    General Equipment: Hot air gun
  1. Install the A-pillar trim panels.
    Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
Vehicles with autolamps and rain sensor

  1. Install the interior rear view mirror.
    Refer to: Interior Rear View Mirror - Vehicles With: Autolamps/Rain Sensor (501-09 Rear View Mirrors, Removal and Installation).
Vehicles with manual dimming interior mirror

Vehicles with heated windshield

All vehicles

Front Door Window Glass > < Door Window Motor Initialization