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Power Steering > < Power Steering Pump - 2.0L Duratorq-TDCi (DW) Diesel, Vehicles With: Electro-Hydraulic Power Steering (EHPS)

S-MAX.Galaxy 2006.5 (03.2006-)

Power Steering - Steering Gear S-MAX/Galaxy 2006.5 (03/2006-)
Removal and Installation

Special Tool(s)
205-316A
Alignment Pins, Subframe

307-242
Remover, Transmission Fluid Cooler

308-440
Disconnect Tool, Hydraulic Line
General Equipment
Transmission jack

Removal

NOTE:
NOTE:Removal steps in this procedure may contain installation details.
All vehicles
  1. CAUTION:
    CAUTION:Make sure that the steering wheel lock is engaged.
    NOTE:
    NOTE:Make sure that the road wheels are in the straight ahead position.

  1. Torque: 30 Nm
  1. Remove the wheel and tire on both sides.
    Refer to: Wheel and Tire (204-04, Removal and Installation).

  1. WARNING:
    WARNING:Be prepared to collect escaping fluids.
    CAUTION:
    CAUTION:Make sure that all openings are sealed.
    Special Tool(s): 307-242, 308-440

  1. CAUTION:
    CAUTION:Make sure that the ball joint ball does not rotate.
    Loosen the tie-rod end nut, on both sides.

  1. CAUTION:
    CAUTION:Use suitable packing material to prevent damage to the component.
    CAUTION:
    CAUTION:Make sure that the ball joint ball does not rotate.
    On both sides.
    Torque: 80 Nm

  1. CAUTION:
    CAUTION:Make sure that the ball joint ball does not rotate.
    On both sides.
    Torque: 60 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

Vehicles with 2.5L engine
  1. Torque: 110 Nm
Vehicles with 2.0L or diesel engine
  1. Torque: 80 Nm
Right-hand drive vehicles
  1. Torque: 3 Nm
Left-hand drive vehicles
  1. Torque: 1 Nm
All vehicles
  1. WARNING:
    WARNING:Be prepared to collect escaping fluids.
    CAUTION:
    CAUTION:Make sure that all openings are sealed.
    Torque: 20 Nm

  1. Torque: 120 Nm

  1. General Equipment: Transmission jack

  1.  
    1. Torque: 30 Nm
    1. Torque:
      Stage 1:
      150 Nm
      Stage 2:
      90°

  1. WARNING:
    WARNING:This step requires the aid of another technician.
    Lower the front subframe and remove the steering gear on the driver side.
    Torque:
    Stage 1:
    150 Nm
    Stage 2:
    90°

Installation
  1. To install, reverse the removal procedure.
  1.  
    1. Insert the washer, with inside diameter 22 mm, outside diameter 44 mm and height 5 mm, into the front frame above the alignment hole.
    1. Insert the alignment pin through the front subframe alignment holes and the washer.
      Special Tool(s): 205-316A
    1. Slide the locking plates on top of the washer and into the groove of the special tool and tighten the alignment pin.
  1. Fill the power steering system.
    Refer to: Power Steering System Filling (211-00, General Procedures).
  1. Bleed the power steering system.
    Refer to: Power Steering System Bleeding (211-00, General Procedures).
  1. Check the toe setting and adjust as necessary.
    Refer to: Front Toe Adjustment (204-00, General Procedures).

Power Steering > < Power Steering Pump - 2.0L Duratorq-TDCi (DW) Diesel, Vehicles With: Electro-Hydraulic Power Steering (EHPS)