| Removal and Installation Removal WARNING:Refer to: Diesel Fuel System Health and Safety Precautions (100-00, Description and Operation). WARNING:Make sure that the fuel pressure has dropped to zero and that the fuel temperature is at ambient temperature. NOTE:Removal steps in this procedure may contain installation details. | | -
Remove the intake manifold. Refer to: Intake Manifold (303-01D, Removal and Installation). | | | -
Remove the fuel filter. Refer to: Fuel Filter (310-01D, Removal and Installation). | | | -
Vacuum foreign material from the high-pressure fuel supply line unions and component threads. Refer to: Fuel Injection Component Cleaning (303-04D, General Procedures). | | | -
CAUTION:Make sure that the fuel line remains in contact at both ends until both unions nuts have been unscrewed and the area around the joints thoroughly cleaned. CAUTION:Make sure that all openings are sealed. Use new blanking caps. Discard the high-pressure fuel supply lines. | Installation | | -
To install, reverse the removal procedure. | | | -
NOTE:Make sure that new components are installed. Tighten the fuel rail nuts and high-pressure fuel supply line unions in two stages in the sequence indicated. Torque: Fuel rail nuts 22 Nm High-pressure fuel supply line unions Stage 1: 6 Nm Stage 2: 23 Nm | | |
 Diesel/Description and Operation/Diagnosis and Testing/General Procedures/Removal and Installation//img/E71755.jpg)
