ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Diagnosis and Testing > < Engine Emission Control
Engine Emission Control - 1.8L Duratorq-TDCi (Lynx) Diesel - Engine Emission Control S-MAX/Galaxy 2006.5 (03/2006-)
Description and Operation

 
Item
Part Number
Description
1
-
EGR valve
2
-
EGR cooler to intake manifold gasket
3
-
EGR cooler
4
-
Exhaust manifold to EGR cooler tube gasket

The EGR system allows a measured quantity of exhaust gas to be directed back to the intake manifold. The exhaust gas is introduced to the incoming charge air in the intake manifold, where it mixes with the air/fuel mixture and lowers the peak gas temperature, reducing nitrogen oxide (NOx) exhaust emissions. The EGR valve is electrically operated and is controlled through an input from the powertrain control module (PCM).

The EGR system is fitted with an EGR cooler. The EGR cooler reduces the temperature of the exhaust gasses being returned to the intake system. By reducing the EGR temperature, the intake air charge density is not adversely affected, so maintaining the optimum fueling characteristics.

 
Item
Part Number
Description
1
-
Valve cover and crankcase to positive crankcase ventilation (PCV) separator PCV hose
2
-
PCV separator to valve cover PCV hose
3
-
PCV separator
4
-
PCV separator to crankcase PCV hose

 
Item
Part Number
Description
1
-
PCV valve cover
2
-
PCV valve diaphragm
3
-
PCV valve bush
4
-
Valve cover
5
-
Valve cover to air intake pipe PCV hose
6
-
PCV valve spring

The PCV system consists of an oil separator chamber connected to the crankcase and valve cover by hoses.

The crankcase pressure is controlled by a diaphragm operated PCV valve built into the valve cover. As the pressure in the oil separator reduces, the diaphragm valve closes against the force of the PCV valve spring, so closing the PCV valve. As the crankcase pressure rises, the PCV valve is pushed open assisted by the PCV valve spring. This allows the positive crankcase gasses to be scavenged by the air intake system.

Diagnosis and Testing > < Engine Emission Control