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Input Shaft > < Transmission

S-MAX.Galaxy 2006.5 (03.2006-)

Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75) - Output Shaft S-MAX/Galaxy 2006.5 (03/2006-)
Disassembly and Assembly of Subassemblies

Special Tool(s)
205-310
Remover, Bearing/Gear

308-046
Installer, Transmission Extension Housing Bushing/Seal

308-605
Installer, Input Shaft Seal
Materials
Name
Specification
Transmission Fluid
WSD-M2C200-C
General Equipment
Hydraulic press
Puller

Disassembly

CAUTION:
CAUTION:Use vise jaw protectors.
  1. Clamp the output shaft in a vise.

  1. Only remove the bearing if it is to be renewed.
    General Equipment: Puller

  1. Special Tool(s): 205-310
    General Equipment: Hydraulic press

  1. Discard the snap ring.

  1. CAUTION:
    CAUTION:The detent balls are spring-loaded. Take care when removing the selector ring from the synchronizer hub.
    NOTE:
    NOTE:Note the position of each component before removal.
    Disassemble the following items:
    1. Selector ring
    1. Synchronizer body
    1. Compression springs
    1. Blocker bars
    1. Detent balls

  1. Discard the snap ring.

  1. Special Tool(s): 205-310
    General Equipment: Hydraulic press

  1. General Equipment: Hydraulic press
    General Equipment: Puller

  1. Discard the snap ring.

  1. CAUTION:
    CAUTION:The detent balls are spring-loaded. Take care when removing the selector ring from the synchronizer hub.
    NOTE:
    NOTE:Note the position of each component before removal.
    Disassemble the following items:
    1. Selector ring
    1. Synchronizer body
    1. Compression springs
    1. Blocker bars
    1. Detent balls

Assembly

CAUTION:
CAUTION:Use vise jaw protectors.
  1. Clamp the output shaft in a vise.
  1. Lubricate the synchronizer rings with manual transmission fluid before assembly.
    Material: Transmission Fluid

  1. Assemble the following items:
    1. Compression springs
    1. Blocker bars and detent balls
    1. Selector ring

  1. Install a new snap ring.

  1. Special Tool(s): 308-605
    General Equipment: Hydraulic press

  1.  
    1. Special Tool(s): 308-605
      General Equipment: Hydraulic press
    1. Install a new snap ring.

  1. Assemble the following items:
    1. Compression springs
    1. Blocker bars and detent balls
    1. Selector ring

  1. Install a new snap ring.

  1. The roller bearing must not be lubricated.
    Special Tool(s): 308-046

  1. The roller bearing must not be lubricated.
    Special Tool(s): 308-046

Input Shaft > < Transmission