ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

308-03B Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6)|Description and Operation > < Transmission - 1.8L Duratorq-TDCi (Lynx) Diesel
Manual Transmission/Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6) - Specifications S-MAX/Galaxy 2006.5 (03/2006-)

Capacities

Litres
Transmission fluid (0- 5 mm below the lower edge of the inspection hole) 1.75

Shim thickness calculations

Type 1st – 4th gear output shaft 5th, 6th and reverse gear output shaft Differential assembly
Measuring shims (mm) - - +1,10
Measured end float (example) (mm) +1,56 +1,51 +0,36
Addition value (mm) to obtain correct bearing pre-load +0,17 +0,15 +0,20
Required shim thickness (example) (mm) = 1,73 = 1,66 = 1,66
Available shims (mm) 1.44 -2.16 (in 0.02 mm steps) 1.44 -2.16 (in 0.02 mm steps) 1.44 - 2.28 (in 0.02 mm steps)

Transmission Ratios

2.0L diesel engine Internal Gearbox Ratio(s) Final Drive Ratio(s) Overall Ratio(s)
1. gear 3.583 4.063 14.560
2. gear 1.952 4.063 7.930
3. gear 1.241 4.063 5.040
4. gear 0.868 4.063 3.530
5. gear 0.943 2.955 2.790
6. gear 0.789 2.955 2.330
Reverse gear 1.423 *(2.955 x 3.583) = 10.588 15.070

* The final drive ratio for reverse gear is calculated by multiplying the internal gearbox ratio for 1st gear by the final drive ratio of the 5th/6th and reverse gear output shaft.

308-03B Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6)|Description and Operation > < Transmission - 1.8L Duratorq-TDCi (Lynx) Diesel