ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Front Muffler - 2.0L Duratec-HE (MI4) > < Exhaust System - 2.3L Duratec-HE (MI4)
Exhaust System - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4) - Catalytic Converter—2.0L Duratec-HE (MI4) S-MAX/Galaxy 2006.5 (03/2006-)
Removal and Installation

Materials
Name
Specification
Grease
SA-M1C9107-A

Removal

  1.  
    1. Detach the A-pillar exterior trim panel lower retaining clips.

  1. Raise and support the vehicle.
    Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1. NOTE:
    NOTE:Make sure that the exhaust flexible pipe is not twisted.

Installation

  1. CAUTION:
    CAUTION:Jointing compound must not be used forward of the catalytic converter.
    NOTE:
    NOTE:Only tighten the nuts finger tight at this stage.

  1. NOTE:
    NOTE:Only tighten the nuts finger tight at this stage.
    Coat the studs with grease.
    Material: Grease

  1. Torque: 55 Nm

  1. NOTE:
    NOTE:Make sure that the exhaust flexible pipe is not twisted.
    Torque: 48 Nm

  1. Torque: 24 Nm

  1. Torque: 47 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1. Torque: 60 Nm

  1. Torque: 20 Nm

  1. Lower the vehicle.

  1.  
    1. Torque: 48 Nm
    1. Torque: 10 Nm

  1.  
    1. Torque: 22 Nm

Front Muffler - 2.0L Duratec-HE (MI4) > < Exhaust System - 2.3L Duratec-HE (MI4)