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Fuel Return Line > < Fuel Pump to Fuel Filter Line

Streetka 2003.5 (01.2003-07.2005)

Fuel Tank and Lines - Fuel Filter to Fuel Injection Supply Manifold Line Streetka 2003.5 (01/2003-07/2005)
Removal and Installation

Removal

WARNING:
WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions.
NOTE:
NOTE:It will be necessary to raise the vehicle in order to carry out this procedure.
  1. CAUTION:
    CAUTION:Disconnect the battery negative lead.
    Raise the vehicle.

  1. Detach the exhaust system from the two front rubber insulators.

  1. Detach the exhaust system from the two centre rubber insulators.

  1. Detach the exhaust system from the rear rubber insulator.
    • Allow the exhaust system to be supported by the rear suspension assembly.

  1. Remove the two exhaust heat shields (eight nuts).

  1. Detach the handbrake cable from the two retaining clips.

  1. Detach the fuel supply pipe from the two retaining clips.

  1. Release the fuel supply and return pipes from the four retaining clips.

  1. Detach the fuel supply pipe from the retaining clip on the engine compartment bulkhead.

  1. Disconnect the fuel supply pipe from the fuel rail supply pipe.
    • Fuel supply pipe connectors are white or are identified by a white band.

  1. Disconnect the fuel supply pipe from the fuel filter.
  1. Remove the fuel supply pipe.

Installation

  1. Refit the components in reverse order.

Fuel Return Line > < Fuel Pump to Fuel Filter Line