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Low-Pressure Cutoff Switch > < Evaporator Core Orifice

Streetka 2003.5 (01.2003-07.2005)

Air Conditioning - Evaporator Core Streetka 2003.5 (01/2003-07/2005)
Removal and Installation

Special Tool(s)

Remover, refrigerant line 5/8" (black)

34-003

Remover and installer, radiator hose clip

24-003
Materials
Name
Specification
O-rings (green)
 

Removal

  1. Standard preparatory measures.
    • Lay protective covers over the fenders.
  1. Drain the air conditioning system. For additional information, refer to Section  412-00 Climate Control System - General Information.

  1. NOTE:
    NOTE:Do not drain the coolant expansion tank.
    Detach the coolant expansion tank and lay it to one side.
  1. Detach the wiper arm.
  1. Detach the air cowl grille.
    • Disconnect the hose from the windscreen washer jet.

  1. Undo the bulkhead extension.
    • Remove eight bolts.
    • Pull the bulkhead extension forwards.

  1. NOTE:
    NOTE:Plug the heater radiator and the coolant pipes.
    NOTE:
    NOTE:Do not mix up the hoses when fitting them (mark them if necessary).
    Detach the heater coolant hoses using Special Tool 24-003.

  1. NOTE:
    NOTE:Close off the refrigerant lines and evaporator with plugs.
    Detach the refrigerant lines at the evaporator.

  1. Detach the heater cover.

  1. Remove the evaporator (push-fit).

Installation

  1. NOTE:
    NOTE:Renew the O-rings and coat with refrigerant oil.
    Refit the components in the reverse order.
    • Check the coolant level and correct if necessary.
    • Remove the protective covers.
  1. Standard finishing operations.
  1. Evacuate and fill the air conditioning system.For additional information, refer to Section  412-00 Climate Control System - General Information.
  1. Check the operation of the air conditioning system.
  1. Check the operation of the heater.

Low-Pressure Cutoff Switch > < Evaporator Core Orifice