ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Tie Rod End > < Steering Linkage
Steering Linkage - Tie Rod Transit/Tourneo Connect 2002.5 (06/2002-)
Removal and Installation

Special Tool(s)

Socket, Tie-Rod End, Steering Gear

211-245 (13-025)

General Equipment
Pipe wrench
Vise jaw protectors
Pincers
Materials
Name
Specification
Grease
ESB-M1C119-B 

Removal

  1. Remove the steering gear. For additional information, refer to Section  211-02 Power Steering.

  1. NOTE:
    NOTE:Make a note of the number of turns used to remove the tie-rod end.
    Remove the tie-rod end and the tie-rod end locknut.
    1. Remove the tie-rod end.
    1. Remove the tie-rod end locknut.

  1. NOTE:
    NOTE:Make sure the tie-rod is clean before removing the steering gear boot.
    Remove and discard the steering gear boot clamps.

  1. Remove and discard the steering gear boot.

  1. Rotate the steering gear pinion to expose the rack.

  1. CAUTION:
    CAUTION:Do not clamp the steering rack on exposed hydraulic sealing surfaces.
    CAUTION:
    CAUTION:Make sure vise jaw protectors are used.
    CAUTION:
    CAUTION:To counter the extensive torque forces required to remove the tie-rod, clamp the steering rack teeth in a suitable vise. Do not clamp the steering gear body.
    Secure the steering rack in a vise and using a suitable pipe wrench, remove the tie-rod.

Installation

  1. Using the special tool, install the tie-rod.

  1. NOTE:
    NOTE:Lubricate the steering gear boot.
    Install a new steering gear boot.

  1. Using a suitable pair of pincers, install a new steering gear boot inner clamp.

  1. NOTE:
    NOTE:Make sure the steering gear boot outer clamp is located over the recess in the tie-rod.
    Using a suitable pair of pincers, install a new steering gear boot outer clamp.

  1. NOTE:
    NOTE:Install the tie-rod end using the same number of turns used to remove it.
    Install the tie-rod end and the tie tie-rod end locknut.
  1. Install the steering gear. For additional information, refer to Section  211-02 Power Steering.

Tie Rod End > < Steering Linkage