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Ford Workshop Service and Repair Manuals

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308-03 Manual Transmission-Transaxle - Vehicles With: MTX-75-Manual Transaxle|Description and Operation > < Clutch Master Cylinder

Transit.Tourneo Connect 2002.5 (06.2002-)

Manual Transmission/Transaxle - Vehicles With: MTX-75/Manual Transaxle - Specifications Transit/Tourneo Connect 2002.5 (06/2002-)

Lubricants, Fluids, Sealers and Adhesives

Item Specification
High-temperature grease ESD-M1C220-A
Sealer, transaxle housing WSK-M2G348-A5
Sealer, clutch slave cylinder ESK-M4G269-A
Manual transmission fluid WSD-M2C200-C
Super DOT4 brake fluid ESD-M6C57-A

Capacities

Litres
Manual transmission fluid (0-5 mm below the lower edge of the filler hole) 1.9

Transmission Ratios

1.8L Endura-DI-Diesel engine (75 PS+90 PS) 1.8L Zetec-E-Engine
First gear 3.667 3.667
Second gear 2.048 2.136
Third gear 1.258 1.488
Fourth gear 0.921 1.028
Fifth gear 0.705 0.767
Reverse gear 3.727 3.727
Final Drive 4.060 4.060

Required Shim Thickness

Type Input Shaft (mm) Output Shaft (mm) Differential (mm)
Measuring shims 1.00 1.00 1.10
Determined end float + 0.22 + 0.33 + 0.36
Preload figure – + 0.13 + 0.33
End float - 0.05 – –
Required shim thickness 1.17 1.46 1.79
Shims available 1.15 - 1.71 (in 0.01 mm steps) 1.31 - 1.91 (in 0.02 mm steps) 1.40 - 2.20 (in 0.05 mm steps)

Torque Specifications

Description Nm lb-ft lb-in
Lower arm to wheel knuckle retaining bolt 150 111 –
Intermediate shaft center bearing retaining nuts 25 18 –
Transaxle retaining bolts 47 35 –
Engine rear mount retaining nuts 48 35 –
Engine rear mount center retaining nut 133 98 –
Charge air cooler pipe 10 – 89
Strut and spring assembly top mount retaining nuts 25 18 –
Crankcase ventilation unit upper retaining nut 25 18 –
Fender retaining bolts 10 – 89
Engine rear mount retaining bracket 80 59 –
Ring gear to differential case retaining bolts 88 65 –
Reverse gear idler shaft retaining bolts 34 25 –
Transaxle housing retaining bolts 32 24 –
Clutch slave cylinder retaining bolts 10 – 89
Transmission fluid filler plug 45 33 –
Subframe front retaining bolts 200 148 –
Subframe rear retaining bolts 115 85 –
Starter motor to transaxle housing 35 26 –
Cooling fluid tube bracket retaining nuts 25 18 –

308-03 Manual Transmission-Transaxle - Vehicles With: MTX-75-Manual Transaxle|Description and Operation > < Clutch Master Cylinder