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Ford TransitTourneo Connect Workshop Service and Repair Manuals

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308-03 Manual Transmission-Transaxle - Vehicles With: MTX-75-Manual Transaxle > < Clutch Slave Cylinder

Removal and Installation of Clutch Master Cylinder

Clutch Controls - Clutch Master Cylinder Transit/Tourneo Connect 2002.5 (06/2002-)
Removal and Installation

General Equipment
Syringe

Removal

  1. Remove the battery. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
  1. Remove the air cleaner. For additional information, refer to Section  303-12 Intake Air Distribution and Filtering.

  1. Remove the central junction box (CJB).

  1. Remove the brake fluid reservoir cap.
  1. CAUTION:
    CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
    Using a suitable syringe, remove brake fluid from the brake fluid reservoir until the brake fluid level is at MIN mark.
  1. Install the brake fluid reservoir cap.

  1. CAUTION:
    CAUTION:Cap the clutch slave cylinder supply line to prevent fluid loss and dirt ingress.
    NOTE:
    NOTE:Remove the locking plates to disconnect the hoses.
    NOTE:
    NOTE:Do not remove the bolt between the two hoses.
    Disconnect the clutch master cylinder hoses.
    1. Detach the clutch master cylinder supply hose from the clutch master cylinder and position it to one side.
    1. Disconnect the clutch slave cylinder supply line from the clutch master cylinder and position it to one side.
    • Allow the fluid to drain into a suitable container.

  1. Remove the clutch master cylinder retaining bolts.

  1. Remove the clutch master cylinder.
    • Remove the clutch pedal return spring.
    • Detach the clutch master cylinder actuating rod from the clutch pedal.

Installation
  1. Install the clutch master cylinder.
    • Attach the clutch master cylinder actuating rod to the clutch pedal.
    • Install the clutch pedal return spring.

  1. Install the clutch master cylinder retaining bolts.

  1. NOTE:
    NOTE:Make sure that the locking plates are correctly seated.
    Connect the clutch master cylinder hoses.
    1. Connect the clutch master cylinder supply line to the clutch master cylinder.
    1. Connect the clutch slave cylinder supply line to the clutch master cylinder.
    • Install the locking plates.

  1. Install the central junction box (CJB).
  1. Install the air cleaner. For additional information, refer to Section  303-12 Intake Air Distribution and Filtering.
  1. Install the battery. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
  1. Bleed the clutch system. For additional information, refer to Section  308-00 Manual Transmission/Transaxle and Clutch - General Information.

308-03 Manual Transmission-Transaxle - Vehicles With: MTX-75-Manual Transaxle > < Clutch Slave Cylinder