ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

308-11 Manual Transmission-Transaxle Automated Gearshift System > < External Controls
Manual Transmission/Transaxle External Controls - Vehicles With: MT82 - External Controls Transit 2000.5 (01/2000-05/2006)
Diagnosis and Testing

Inspection and Verification

  1. Verify the customer concern.
  1. Visually inspect for obvious signs of mechanical damage.
  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  1. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart.

Symptom Chart

Poor gear shifting

Symptom Possible Sources Action
A gear cannot be engaged. Shifting of a gear is difficult. Harsh engagement of a gear.
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Clutch not operating correctly.
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REFER to: Manual Transmission and Clutch - Vehicles With: MT82 (308-00 Manual Transmission/Transaxle and Clutch - General Information, Diagnosis and Testing).
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External gear shift mechanism is incorrectly adjusted.
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REFER to: Gearshift Linkage Adjustment (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).
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Loose gearshift assembly retaining bolts.
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Tighten the bolts to the specified torque.
REFER to: Gearshift Linkage Adjustment (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).
All gears cannot be engaged (with engine running). Shifting of all gears is stiff. Harsh engagement of all gears.
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Clutch is not operating correctly.
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REFER to: Manual Transmission and Clutch - Vehicles With: MT82 (308-00 Manual Transmission/Transaxle and Clutch - General Information, Diagnosis and Testing).
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External selector mechanism.
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Check the external gear shift mechanism for damage. Check the gear shift lever by turning it in the select direction. A certain force is needed in the select direction, because of the selector shaft interlock. If the gearshift lever is stiff to move, install a new gearshift assembly.

308-11 Manual Transmission-Transaxle Automated Gearshift System > < External Controls