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Diagnosis and Testing > < 308-06C Manual Transmission-Transaxle External Controls - Vehicles With: MT82|Specifications
Manual Transmission/Transaxle External Controls - Vehicles With: MT82 - External Controls Transit 2000.5 (01/2000-05/2006)
Description and Operation

Gearshift mechanism

 
Item
Part Number
Description
1
-
Transmission housing
2
-
Main selector shaft
3
-
Bodywork isolation
4
-
Shift lever
5
-
Shift lever boot
6
-
Mounting - external shift mechanism

The external shift mechanism has been reworked for the MT82 6-speed manual transmission. The external shift mechanism is secured to the transmission housing by four bolts. This modular construction allows installation of a different shift mechanism, e.g. console shifting.

Overview

 
Item
Part Number
Description
1
-
Angled lever, shift lever/main selector shaft
2
-
Shift lever
3
-
Selector rod - 1st/2nd gear
4
-
Selector rod - reverse gear
5
-
Main selector shaft
6
-
Return spring
7
-
Selector rod - 5th/6th gear
8
-
Swinging selector fork - 5th/6th gear
9
-
Selector rod - 3rd/4th gear
10
-
Swinging selector fork - 3rd/4th gear
11
-
Centre bearing mounting plate
12
-
1st/2nd gear selector fork
13
-
Swinging selector fork - reverse gear
14
-
Mounting - external shift mechanism
NOTE:
NOTE:An incorrectly adjusted external shift mechanism can be the cause of damage in the transmission. Refer to the current workshop literature for an exact description of how to adjust the shift mechanism.

The 1st/2nd, 3rd/4th and 5th/6th gear selector rods and the reverse gear selector rod are operated by the main selector shaft. The selector detents hold the selector rods in position. During the gear shift process, the main selector shaft (5) makes a turning movement first of all, so that it can then be slid axially.

 
Item
Part Number
Description
1
-
Reverse gear switch
2
-
Selector rod - reverse gear
3
-
Selector rod - 1st/2nd gear
4
-
Main selector shaft
5
-
Detent - select position
6
-
Selector rod - 5th/6th gear
7
-
Selector rod - 3rd/4th gear
8
-
Swinging selector fork - 5th/6th gear
9
-
Swinging selector fork - 3rd/4th gear
10
-
Centre bearing mounting plate
11
-
1st/2nd gear selector fork
12
-
Swinging selector fork - reverse gear
13
-
Detent - shift position

The inner gearshift mechanism of the MT82 6-speed manual transmission is a new development. In order to ensure secure bearing mounting of the selector rods, these are passed through a central bearing mounting plate. The central bearing mounting plate is in turn bolted to the housing.

All selector forks and swinging selector forks are made of 5mm thick steel.

The sliding elements of the selector forks are made of a newly developed plastic material, which also demonstrates high resistance to wear.

Selector rods

 
Item
Part Number
Description
1
-
Main selector shaft
2
-
Selector rod - 5th/6th gear
3
-
Selector finger groove - 3rd/4th gear selector rod
4
-
Selector finger, main selector shaft

Because of the turning of the main selector shaft, the selector finger of the main selector shaft (4) slides into the required selector rod (see illustration). Both selector rods can now be slid and allow the shift function of the synchroniser unit.

Selector interlock

 
Item
Part Number
Description
1
-
Selector rod, 3rd/4th gear, with radial notching
2
-
Retaining bolt
3
-
Main selector shaft
4
-
Reverse gear selector rod with radial notching
5
-
Selector rod, 1st/2nd gear, with radial notching
6
-
Retaining bolt
7
-
Selector interlock
8
-
Selector rod, 5th/6th gear, with radial notching

Only one gear can ever be engaged, because of the selector interlock. When the transmission is in the neutral position the selector interlock is free to move on the radial notches of the selector shafts. Because of the slots in the selector interlock, it can be slid horizontally (see illustration).

If a selector rod is moved during a gear shift process, because of the change in the selector shaft diameter, it moves the selector interlock.

The selector interlock slides into the radial notches of all the other selector rods and locks them.

Diagnosis and Testing > < 308-06C Manual Transmission-Transaxle External Controls - Vehicles With: MT82|Specifications