ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Manual Transmission/Transaxle Automated Gearshift System - Gearshift Hydraulic Fluid Lines Transit 2000.5 (01/2000-05/2006)
Removal and Installation

Special Tool(s)

Worldwide Diagnostic System (WDS)

418-F224

Removal

  1. Remove the gearshift actuator.
    For additional information, refer to Gearshift Actuator - in this section.

  1. Remove the gearshift hydraulic fluid lines.
    • Detach the gearshift hydraulic fluid lines from the retaining bracket.
    • Discard the seals.

Installation

  1. NOTE:
    NOTE:Install new gearshift hydraulic fluid line seals.
    Install the gearshift hydraulic fluid lines.
    • Install the gearshift hydraulic fluid lines to the retaining bracket.
    • Install the cable to the hydraulic fluid line retaining bracket.
    • Use cable ties to secure the cable to the hydraulic fluid lines.
  1. Install the gearshift actuator.
    For additional information, refer to Gearshift Actuator - in this section.

  1. NOTE:
    NOTE:Install the hydraulic lines in sequence shown.
    NOTE:
    NOTE:Make sure that the gearshift hydraulic fluid line snap rings are correctly engaged.
    Connect the gearshift hydraulic fluid lines to the hydraulic pressure unit (HPU).
    1. Connect the gearshift hydraulic fluid line to the second, fourth and reverse solenoid (port D).
    1. Connect the gearshift hydraulic fluid line to the selection solenoid (port B).
    1. Connect the gearshift hydraulic fluid line to the first, third and fifth solenoid (port A).
  1. Using worldwide diagnostic system (WDS) , bleed the gearshift system.
  1. Using WDS , allow the transmission control module (TCM) to relearn the transmission parameters.

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