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Engine Front Cover > < Intake Manifold

Transit 2006.5 (04.2006-)

Engine - 2.3L Duratec-HE (MI4) - Crankshaft Pulley Transit 2006.5 (04/2006-)
Removal and Installation

Special Tool(s)
205-072
Universal Flange Holding Wrench

205-072-02
Adapter for 205-072

303-376B
Alignment Plate, Camshaft

303-499
Socket, Spark Plug

303-748
Locking Tool, Crankshaft
Materials
Name
Specification
Silicone Sealant
WSE-M4G323-A4

Removal

  1. Remove the following items:
    1. Intake manifold
      Refer to: Intake Manifold (303-01A Engine - 2.3L Duratec-HE (MI4), Removal and Installation).
    1. Accessory drive belt
      Refer to: Accessory Drive Belt - 2.3L Duratec-HE (MI4) (303-05 Accessory Drive, Removal and Installation).

  1. NOTE:
    NOTE:The gasket is to be reused unless damage.

  1. Special Tool(s): 303-499

  1. CAUTION:
    CAUTION:Only rotate the crankshaft clockwise.
    Rotate the crankshaft until piston No. 1 is approximately 45 degrees before top dead center (TDC).

  1. Special Tool(s): 205-072, 205-072-02

Installation

  1. Install the following items:
    1. Crankshaft front seal
      Refer to: Crankshaft Front Seal (303-01A Engine - 2.3L Duratec-HE (MI4), Removal and Installation).

  1. CAUTION:
    CAUTION:Only rotate the camshafts clockwise.
    NOTE:
    NOTE:Use an open-ended wrench to rotate the camshafts by the hexagon.
    Rotate the camshafts until they are in a valve overlap position cylinder No. 4.

  1. Install the special tool.
    Special Tool(s): 303-376B

  1. Install the special tool.
    Special Tool(s): 303-748

  1. CAUTION:
    CAUTION:Only rotate the crankshaft clockwise.
    Rotate the crankshaft until it contacts the special tool.

  1. NOTE:
    NOTE:Only tighten the bolt finger tight at this stage.
    • Bolt M6 x 18 mm

  1. Special Tool(s): 205-072, 205-072-02
    Torque:
    Stage 1:
    100 Nm
    Stage 2:
    90°

  1. Remove the special tool.
    Special Tool(s): 303-376B

  1. Remove the special tool.
    Special Tool(s): 303-748

  1. CAUTION:
    CAUTION:Only rotate the crankshaft clockwise.
    Rotate the crankshaft one and three quarters until piston No. 1 is approximately 45 degrees before top dead center (TDC).

  1. Install the special tool.
    Special Tool(s): 303-748

  1. CAUTION:
    CAUTION:Only rotate the crankshaft clockwise.
    Rotate the crankshaft until it contacts the special tool.

  1. NOTE:
    NOTE:Only tighten the bolt finger tight.
    NOTE:
    NOTE:The bolt can only be installed if the valve timing is correct.
    • Bolt M6 x 18 mm

  1. NOTE:
    NOTE:The special tool can only be installed if the valve timing is correct.
    Install the special tool.
    Special Tool(s): 303-376B

  1. Remove the special tool.
    Special Tool(s): 303-376B

  1. Remove the special tool.
    Special Tool(s): 303-748

  1. Torque: 20 Nm

  1. Special Tool(s): 303-499
    Torque: 12 Nm

  1. Apply a dot of sealant to the areas indicated.
    Material: Silicone Sealant

  1. Torque: 10 Nm

  1. Torque: 10 Nm

  1. Install the following items:
    1. Accessory drive belt
      Refer to: Accessory Drive Belt - 2.3L Duratec-HE (MI4) (303-05 Accessory Drive, Removal and Installation).
    1. Intake manifold
      Refer to: Intake Manifold (303-01A Engine - 2.3L Duratec-HE (MI4), Removal and Installation).

Engine Front Cover > < Intake Manifold