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303-01C Engine - 2.4L Duratorq-TDCi (Puma) Diesel|Description and Operation > < Assembly|Installation|Engine
Engine - 2.4L Duratorq-TDCi (Puma) Diesel - Specifications Transit 2006.5 (04/2006-)

Engine Data — 100 PS

Description
Code PHFA
Firing order 1-3-4-2
Bore diameter 89.9 mm
Stroke 94.6 mm
Displacement 2402 cc
Compression ratio 17.5:1
Power output at 3500 rpm 74 kW (100 PS)
Torque between 1600 to 2200 rpm 285 Nm
Idle speed 750 rpm
Maximum oil consumption 0.1L / 1000 Km

Engine Data — 115 PS

Description
Code JXFA
Firing order 1-3-4-2
Bore diameter 89.9 mm
Stroke 94.6 mm
Displacement 2402 cc
Compression ratio 17.5:1
Power output at 3500 rpm 85 kW (115 PS)
Torque between 1750 to 2000 rpm 310 Nm
Idle speed 750 rpm
Maximum oil consumption 0.1L / 1000 Km

Engine Data — 140 PS

Description
Code H9FB
Firing order 1-3-4-2
Bore diameter 89.9 mm
Stroke 94.6 mm
Displacement 2402 cc
Compression ratio 17.5:1
Power output at 3500 rpm 103 kW (140 PS)
Torque between 2000 to 2250 rpm 375 Nm
Idle speed 750 rpm
Maximum oil consumption 0.1L / 1000 Km

Engine Oil Capacity

Description Liters
Initial fill including oil filter 7.20
Service fill including oil filter 6.86

Cylinder Block Dimensions

Description mm
Cylinder bore diameter — Class 1 89.900 - 89.910
Cylinder bore diameter — Class 2 89.910 - 89.920
Cylinder bore diameter — Class 3 89.920 - 89.930
Main bearing shells 1 to 4 inner diameter — bearings installed 65.003 - 65.030
Main bearing shell 5 inner diameter — bearings installed 70.004- 70.033
Main bearings 1 to 4 radial clearance 0.005 - 0.051
Main bearing 5 radial clearance 0.004 - 0.054
Main bearings 1 to 4 parent bore diameter — vertical measurement 69.504 - 64.520
Main bearing 5 parent bore diameter — vertical measurement 74.504 - 74.520
Main bearings 1 to 4 parent bore diameter — horizontal measurement 69.502 - 69.525
Main bearing 5 parent bore diameter — horizontal measurement 74.502 - 74.525

Piston Dimensions

Description mm
Piston diameter — Class 1 89.84 - 89.85
Piston diameter — Class 2 89.85 - 89.86
Piston diameter — Class 3 89.86 - 89.87
Piston clearance in cylinder 0.05 - 0.07
Piston ring end gaps
— upper compression ring 0.25 - 0.40
— lower compression ring 0.50 - 0.75
— oil control ring 0.25 - 0.50

Piston ring gap position: The piston ring end gaps must be distributed evenly around the circumference of the piston. This also applies to the oil control ring elements. Align the piston ring end gaps at 120 degrees to each other.

Crankshaft Dimensions

Description mm
Main bearing journal end float 0.090 - 0.305
Main bearing journals 1 to 4 diameter 64.950 - 64.970
Main bearing journal 5 diameter 69.950 - 69.970
Connecting rod bearing journal diameter 52.980 - 53.000

Connecting Rod Dimensions

Description mm
Large end bore diameter 55.096 - 56.015
Small end bore diameter 30.010 - 30.018
Connecting rod bearing shell inner diameter — bearings installed 53.017 - 53.043
Connecting rod bearing radial clearance 0.034 - 0.100
Connecting rod bearing axial clearance 0.100 - 0.320

Piston Pin Dimensions 100 PS

Description mm
Piston pin length 66.00
Piston pin diameter 32.000
Piston pin slide clearance 0.008 - 0.018

Piston Pin Dimensions 115 PS and 140 PS

Description mm
Piston pin length 70.95
Piston pin diameter 32.000
Piston pin slide clearance 0.008 - 0.018

Camshaft Dimensions

Description mm
Camshaft end float 0.014 - 0.200
Camshaft bearing journal diameter 26.450
Camshaft bearing clearance — radial measurement 0.065

Valve Dimensions

Description mm
Valve stem to valve guide clearance — intake valve 0.045
Valve stem to valve guide clearance — exhaust valve 0.055

Cylinder Head Dimensions

Description mm
Maximum distortion — measured longitudinally and diagonally 0.10
Peak to valley height of mating surface 0.02
Cylinder head gasket thickness
Piston protrusion of 0.310 - 0.400 mm 1.1 (one hole/tooth)
Piston protrusion of 0.401 - 0.450 mm 1.15 (two holes/teeth)
Piston protrusion of 0.451 - 0.500 mm 1.2 (three holes/teeth)

Oil Pressure Specifications

Description bar
Minimum oil pressure at idle speed 1.25
Minimum oil pressure at 2000 rpm 2.0

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Ford Formula E SAE 5W-30 engine oil WSS-M2C913-B
Sealer — oil pan, camshaft carrier and engine front cover WSE-M4G323-A4

303-01C Engine - 2.4L Duratorq-TDCi (Puma) Diesel|Description and Operation > < Assembly|Installation|Engine