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General Procedures|Disassembly > < Transmission - 2.4L Duratorq-Di (Puma) Diesel

Transit 2006.5 (04.2006-)

Manual Transmission/Transaxle - Vehicles With: MT-75 - Transmission—2.3L Duratec-HE (MI4) Transit 2006.5 (04/2006-)
Removal

Special Tool(s)

Spacer, Subframe

204-606
General Equipment
Two M10 x 60 mm locating studs
Transmission jack

Removal

All vehicles
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Shift the transmission into third gear.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Loosen the driveshaft front center bearing retaining bolts.
    • Discard the bolts.

  1. NOTE:
    NOTE:Mark the position of the driveshaft flange in relation to the transmission output shaft flange.
    Detach the driveshaft from the transmission output shaft flange and position it to one side.
    • Discard the bolts.

  1. Disconnect the steering column flexible coupling from the steering gear pinion.
    1. Remove the lower pinch bolt.
    1. Detach the steering column shaft and position to one side.
    • Discard the nut.

  1. Detach the power steering lines from the front axle crossmember.

  1. Remove the exhaust muffler.

  1. Remove the heat shield.

  1. Detach the gearshift cables.

  1. NOTE:
    NOTE:When using a two post lift.
    Support the engine with a wooden block.

  1. NOTE:
    NOTE:When using a four post lift.
    Using a suitable transmission jack, support the vehicle under the engine crossmember.

  1. Remove the transmission support insulator.
    1. Remove the front axle to bracket retaining bolts.
    1. Remove the bracket to transmission retaining bolts.

  1. Using a suitable transmission jack, support the front axle crossmember.

  1. Lower the front axle crossmember 150 mm (left-hand side shown).

  1. Using the special tool, lower the front axle.

  1. CAUTION:
    CAUTION:If brake fluid comes into contact with the paintwork, rinse off the affected areas with cold water without delay.
    CAUTION:
    CAUTION:Close off the clutch slave cylinder pipe to prevent fluid loss or dirt ingress.
    Disconnect the clutch slave cylinder pipe.
Vehicles with tachograph
  1. Disconnect the tachograph sensor electrical connector.
All vehicles
  1. Disconnect the reversing lamp switch and the vehicle speed sensor (VSS) electrical connectors.

  1. Detach the heat shield and disconnect the crankshaft position (CKP) sensor.

  1. Remove one transmission retaining bolt from the right-hand side and one from the left-hand side.

  1. Install the M10 x 60 mm locating studs.

  1. Remove the remaining transmission retaining bolts from the left-hand side.

  1. Remove the remaining transmission retaining bolts from the right-hand side.
  1. CAUTION:
    CAUTION:Do not tilt the transmission during removal. This may cause damage to the pilot bearing.
    Remove the transmission.

General Procedures|Disassembly > < Transmission - 2.4L Duratorq-Di (Puma) Diesel