| Removal and Installation Hot air gun Direct glazing cutter for bonded glass Mixing/applicator gun Direct glazing adhesive oven Glazing suction cups Materials Name Specification Windshield Adhesive Kit WSK-M11P57-A1 Removal All vehicles | | -
Remove the polyurethane (PU) adhesive cap and heat the PU adhesive for a minimum of 30 minutes. | Vehicles with rear quarter window | | -
Remove the rear quarter window glass weatherstrip. | | | -
WARNING:Wear gloves and eye protection when working with the glass cutting tool as the cutting operation may produce splinters. When using the cutter wear ear protectors. Failure to follow these instructions may result in personal injury. CAUTION:Make sure the cutting blades are changed where the cutting depth changes to avoid damage to the body and trim panels. NOTE:Some resistance may be encountered when cutting through the glass locating pegs in the upper corners of the glass. - Cut the PU adhesive from inside the vehicle to the given maximum depths.
- 25 mm.
- 30 mm.
- 55 mm.
- 85 mm.
- 95 mm.
- 100 mm.
- 110 mm
- 140 mm
| Vehicles without rear quarter window | | -
WARNING:Wear gloves and eye protection when working with the glass cutting tool as the cutting operation may produce splinters. When using the cutter wear ear protectors. Failure to follow these instructions may result in personal injury. CAUTION:Make sure the cutting blades are changed where the cutting depth changes to avoid damage to the body and trim panels. NOTE:Some resistance may be encountered when cutting through the glass locating pegs in the upper corners of the glass. - Cut the PU adhesive from inside the vehicle to the given maximum depths.
- 30 mm.
- 35 mm.
- 55 mm.
- 75 mm.
- 95 mm.
- 115 mm.
| Installation All vehicles | | -
Carefully remove the remaining part of the locating pegs from the third row side window glass flange. | | | -
CAUTION:During the curing period of the PU adhesive, the door windows must be left open to avoid a build up of pressure when the doors are opened and closed. CAUTION:Do not touch the adhesive surface as re-bonding will be impaired. NOTE:Make sure the spacers located at the lower corners of the third row side window glass flange are secure. Carefully trim the remaining PU adhesive from the third row side window glass flange to leave approximately 1 mm of trimmed PU adhesive adhered to the flange. | | | -
Check the third row side window flange for damaged sheet metal, rust or foreign material which may have caused, or may cause, glass breakage. | | | -
CAUTION:To make sure that the PU adhesive cures, it is essential that all bonding surfaces are free of moisture. Using a hot air gun, apply warm air (25°C) to the third row side window glass flange and glass bond line to remove all traces of moisture. | | | -
Prepare the glass, third row side window glass flange and trimmed PU adhesive in accordance with the instructions supplied with the adhesive kit. | | | -
NOTE:Discard the first 100 mm of PU adhesive as this may have a reduced working time. NOTE:To avoid water leaks, any breakage in the continuous bead must be overlapped by 20 mm. Using the mixing/applicator gun, apply the PU adhesive in a continuous bead of between 8 and 10 mm in height to the third row side window glass flange along the bond line. | | | -
With the aid of another technician, use glazing suction cups to install the third row side window glass (vehicle with rear quarter window shown). - Press firmly and evenly into position.
| | | -
Using suitable tape, secure the third row side window glass in the correct position until the PU adhesive has cured. | | | -
If the ambient temperature falls below 10°C, use a hot air gun and apply warm air (25°C) continuously for 15 minutes (inside or outside the vehicle). | Vehicles with rear quarter window | | -
Install the rear quarter window glass weatherstrip. | |
