Sprinter 2500 V6-3.0L DSL Turbo (2008)
Fuel Supply Line: Service and Repair
Installation
INSTALLATION - HIGH PRESSURE LINES
WARNING: NO SPARKS, OPEN FLAMES OR SMOKING. RISK OF POISONING FROM INHALING AND SWALLOWING FUEL. RISK
OF INJURY TO EYES AND SKIN FROM CONTACT WITH FUEL. POUR FUELS ONLY INTO SUITABLE AND APPROPRIATELY
MARKED CONTAINERS. WEAR PROTECTIVE CLOTHING.
1. Loosen the fuel rail mounting bolts to install lines free of stress.
CAUTION: Inspect sealing cone at lines. Replace if compression points, kinks, or gouges exist. Ensure lines are correctly positioned in the
fitting.
2. Position and install fuel lines. Tighten to 22 Nm (195 lbs. in.) using a wrench to counterhold at threaded connection.
3. Tighten fuel rail to 14 Nm (124 lbs. in.).
4. Connect negative battery cable.
CAUTION: Care must be taken when installing the engine cover. Assure the proper routing of the fuel injector return fuel hose to the
banjo bolt fitting in the left rear corner of the cover. Failure to do so may pinch or damage the hose causing fuel leakage or a driveability
concern.
5. Start engine, run for a few minutes, turn engine off and inspect for leaks See: Service Precautions/Vehicle Damage Warnings/Fuel Delivery,See:
Testing and Inspection/Diagnosis And Testing - Air In Fuel System See: Testing and Inspection/Diagnosis And Testing - High Pressure Fuel Lines
.
