Sprinter 2500 V6-3.0L DSL Turbo (2008)
Fuel Gauge Sender: Service and Repair
Fuel Level Sending Unit / Sensor
Removal
REMOVAL
The fuel level sending unit (fuel level sensor) and float assembly is located on the side of the fuel pump module (4).
1. Remove fuel pump module from fuel tank. Refer to Fuel Pump Module Removal/Installation.
2. Unplug sensor's 2-wire harness from pump module electrical connector.
3. Before disconnecting wiring from 2-wire harness electrical connector, note position of each wire in the connector. Record this position.
4. Disconnect wiring from 2-wire harness electrical connector using a terminal pick / removal tool. Refer to Special Tools in 8W, Wiring for tool part
numbers.
5. To remove sending unit from pump module, press on plastic locking tabs (1) while sliding sending unit (4) on its tracks.
Installation
INSTALLATION
1. Noting their previous positions, connect wires from 2-wire harness into its connector.
2. Plug 2-wire harness connector into pump module electrical connector.
3. Position sending unit (4) to tracks on fuel pump module. Slide and snap into place.
4. Install fuel pump module. Refer to Fuel Pump Module Removal/Installation.
