G 1500 1/2 Ton Van V8-5.7L VIN R (1996): Powertrain Management
Also for this vehicle: G 1500 1/2 Ton Van L6-250 4.1L VIN D 2-bbl (1984), G 1500 1/2 Ton Van V6-262 4.3L (1986), G 1500 1/2 Ton Van V6-4.3L VIN W (1996), G 1500 1/2 Ton Van V8-305 5.0L (1985), G 1500 1/2 Ton Van V8-305 5.0L VIN F 4-bbl (1982), G 1500 1/2 Ton Van V8-305 5.0L VIN H 4-bbl (1984), G 1500 1/2 Ton Van V8-305 5.0L VIN H TBI (1995), G 1500 1/2 Ton Van V8-350 5.7L (1986), G 1500 1/2 Ton Van V8-350 5.7L VIN L 4-bbl (1983), G 1500 1/2 Ton Van V8-379 6.2L DSL (1985), G 1500 1/2 Ton Van V8-393 6.5L DSL VIN P (1995).
Diagnostics
Maintenance
Engine
Transmission
Brakes
Electrical
Steering & suspension
Heating & A/C
Body & interior
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Relays and Modules - Powertrain Management118 pages
Relays and Modules - Computers and Control Systems › Engine Control Module › Component Information79 pages
Technical Service Bulletins32 pages
All Technical Service Bulletins for Engine Control Module:16 pages
- 04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
- 02-06-04-020B › Oct › 03 › Engine Controls - VCM/PCM Water Intrusion234
- 83-81-32 › Sep › 98 › PCM Connector - Information on New Service Kits
- 77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
All Other Service Bulletins for Engine Control Module:11 pages
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…42
- Testing and Inspection › Component Tests and General Diagnostics
- Service and Repair › Control Module Replacement234
- Relays and Modules - Ignition System › Ignition Control Module › Component Information › Description and Operation2
Sensors and Switches - Powertrain Management654 pages
Sensors and Switches - Computers and Control Systems424 pages
Crankshaft Position Sensor › Component Information49 pages
Technical Service Bulletins12 pages
- Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
All Technical Service Bulletins:9 pages
- All Other Service Bulletins for Crankshaft Position Sensor: › 661207 › Oct › 96 › A/C - Does Not Cool or Coolant Leak at Vehicle Rear2
- All Other Service Bulletins for Crankshaft Position Sensor: › 661207 › Oct › 96 › A/C - Does Not Cool or Coolant Leak at Vehicle Rear
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
Oxygen Sensor › Component Information51 pages
Transmission Position Switch/Sensor, A/T › Component Information3 pages
Sensors and Switches - Fuel Delivery and Air Induction82 pages
Sensors and Switches - Ignition System148 pages
Crankshaft Position Sensor › Component Information55 pages
Technical Service Bulletins18 pages
- Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
- All Other Service Bulletins for Crankshaft Position Sensor: › 61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2345678
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
- Hall Effect Sensor, Ignition › Component Information › Description and Operation
Ignition Switch › Ignition Switch Lock Cylinder › Component Information › Technical Service Bulletins8 pages
Tune-up and Engine Performance Checks40 pages
- Fuel Pressure › Diagnostic Connector - Fuel Pump › Component Information › Locations
Idle Speed › System Information2 pages
Air Cleaner Housing6 pages
- Air Cleaner Fresh Air Duct/Hose › Component Information › Specifications2
Air Filter Element › Component Information › Technical Service Bulletins4 pages
- Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
- Firing Order › Component Information › Specifications › Ignition Firing Order
- Spark Plug Wire <--> [Ignition Cable] › Component Information › Specifications23456
Distributor, Ignition › Component Information12 pages
- Spark Plug › Component Information › Specifications2345
- Compression Check › System Information › Specifications
- Valve Clearance › System Information › Specifications › Valve Clearance Specifications2
Computers and Control Systems1,092 pages
Crankshaft Position Sensor › Component Information55 pages
Technical Service Bulletins18 pages
- Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
- All Other Service Bulletins for Crankshaft Position Sensor: › 61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2345678
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
Engine Control Module › Component Information79 pages
Technical Service Bulletins32 pages
All Technical Service Bulletins for Engine Control Module:16 pages
- 04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
- 02-06-04-020B › Oct › 03 › Engine Controls - VCM/PCM Water Intrusion234
- 83-81-32 › Sep › 98 › PCM Connector - Information on New Service Kits
- 77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
All Other Service Bulletins for Engine Control Module:11 pages
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…42
- Testing and Inspection › Component Tests and General Diagnostics
- Service and Repair › Control Module Replacement234
Idle Air Control (IAC) Valve <--> [Idle Speed/Throttle Actuator - Electronic] › Component Information8 pages
Malfunction Indicator Lamp › Component Information › Technical Service Bulletins14 pages
- Quad Driver <--> [Output Driver] › Component Information › Locations234
Oxygen Sensor › Component Information51 pages
Relays and Modules - Computers and Control Systems › Engine Control Module › Component Information68 pages
Technical Service Bulletins21 pages
Customer Interest for Engine Control Module:5 pages
All Technical Service Bulletins for Engine Control Module:16 pages
- 04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
- 02-06-04-020B › Oct › 03 › Engine Controls - VCM/PCM Water Intrusion234
- 83-81-32 › Sep › 98 › PCM Connector - Information on New Service Kits
- 77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…42
- Testing and Inspection › Component Tests and General Diagnostics
- Service and Repair › Control Module Replacement234
Sensors and Switches - Computers and Control Systems430 pages
Crankshaft Position Sensor › Component Information55 pages
Technical Service Bulletins18 pages
- Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
- All Other Service Bulletins for Crankshaft Position Sensor: › 61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2345678
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
Oxygen Sensor › Component Information51 pages
Transmission Position Switch/Sensor, A/T › Component Information3 pages
Transmission Position Switch/Sensor, A/T › Component Information3 pages
Vehicle Speed Sensor Signal Buffer › Component Information4 pages
Emission Control Systems28 pages
- Air Injection › Air Injection Pump Clutch › Component Information › Diagrams
- Catalytic Converter › Component Information › Locations › Converter23
Evaporative Emissions System11 pages
- Canister Purge Control Valve › Component Information › Locations2
- Canister Purge Solenoid › Component Information › Diagrams23
Evaporative Emission Control Canister › Component Information4 pages
Technical Service Bulletins2 pages
- Service and Repair › Vapor Canister Replacement2
- Evaporative Fuel Vapor Return Hose › Component Information › Description and Operation2
Exhaust Gas Recirculation11 pages
- EGR Control Solenoid › Component Information › Diagrams
EGR Valve › Component Information › Technical Service Bulletins10 pages
- Recalls: › 97024 › Aug › 97 › Recall - Incorrect Exhaust Gas Recirculation Valve Used234
All Technical Service Bulletins for EGR Valve:5 pages
- All Other Service Bulletins for EGR Valve: › 61-65-59 › Dec › 96 › Engine Controls - Clear DTC's After PCM/VCM/EGR Service
- Positive Crankcase Ventilation › Component Information › Technical Service Bulletins › Crankcase Ventilation System - Revised Maintenance2
Fuel Delivery and Air Induction452 pages
- Fuel Pressure › Diagnostic Connector - Fuel Pump › Component Information › Locations
- Fuel Pressure Release › System Information › Service and Repair
Idle Speed › System Information2 pages
- Accelerator Pedal › Component Information › Description and Operation2
Air Cleaner Housing6 pages
- Air Cleaner Fresh Air Duct/Hose › Component Information › Specifications2
Air Filter Element › Component Information › Technical Service Bulletins4 pages
- Diagnostic Connector - Fuel Pump › Component Information › Locations
Fuel › Component Information8 pages
- Fuel Filler Cap › Component Information › Description and Operation
- Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
- Fuel Heater › Component Information › Locations
Fuel Injector › Component Information122 pages
Technical Service Bulletins83 pages
- Recalls: › 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2345
- Customer Interest: › 00-06-04-003B › Feb › 03 › Fuel System - MIL ON/Rough Idle on Start-Up23456789101112131415161718
All Technical Service Bulletins for Fuel Injector:30 pages
- 04-06-04-051B › Jan › 06 › Fuel System - Fuel Injector Maintenance Cleaning
- 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2345
- 00-06-04-003B › Feb › 03 › Fuel System - MIL ON/Rough Idle on Start-Up23456789101112131415161718
- 99-06-04-006 › Feb › 99 › Fuel - Correct Solvent for CSFI Poppet Cleaning
- 616316 › Feb › 97 › Fuel System - Injection Balance Test Procedure Revised2345
All Other Service Bulletins for Fuel Injector:25 pages
- 04-06-04-051B › Jan › 06 › Fuel System - Fuel Injector Maintenance Cleaning
- 00-06-04-003B › Feb › 03 › Fuel System - MIL ON/Rough Idle on Start-Up23456789101112131415161718
- 99-06-04-006 › Feb › 99 › Fuel - Correct Solvent for CSFI Poppet Cleaning
- 616316 › Feb › 97 › Fuel System - Injection Balance Test Procedure Revised2345
All Other Service Bulletins for Fuel Injector:5 pages
- 04-06-04-051B › Jan › 06 › Fuel System - Fuel Injector Maintenance Cleaning
- 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2345
- 99-06-04-006 › Feb › 99 › Fuel - Correct Solvent for CSFI Poppet Cleaning
- 616316 › Feb › 97 › Fuel System - Injection Balance Test Procedure Revised
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
- Service and Repair › Removal and Installation2
- Fuel Line Coupler › Component Information › Service and Repair
- Fuel Pressure Regulator › Component Information › Description and Operation2
Fuel Pressure Pulsation Damper › Component Information › Technical Service Bulletins4 pages
- Customer Interest: › 66-63-09 › Apr › 97 › Engine - Hard Start or No Start
All Technical Service Bulletins for Fuel Pressure Pulsation Damper:2 pages
- All Other Service Bulletins for Fuel Pressure Pulsation Damper: › 666309 › Apr › 97 › Engine - Hard Start Or No Start
- Fuel Pump Pickup Filter › Component Information › Description and Operation
Fuel Return Line › Component Information4 pages
Fuel Supply Line › Component Information4 pages
Fuel Tank24 pages
Fuel Filler Hose › Component Information13 pages
Technical Service Bulletins11 pages
- Recalls: › 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2345
- All Technical Service Bulletins: › 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2345
- All Other Service Bulletins for Fuel Filler Hose: › 676201 › Apr › 96 › Engine - Extreme Temperature Gauge Fluctuation
- All Other Service Bulletins for Fuel Filler Hose: › 676201 › Apr › 96 › Engine - Extreme Temperature Gauge Fluctuation
- Service and Repair › Commercial/RV/Cutaway Van2
Fuel Filler Neck › Component Information › Technical Service Bulletins10 pages
- Fuel Gauge Sender › Component Information › Diagrams
Fuel Tank Unit › Component Information3 pages
Idle Air Control (IAC) Valve <--> [Idle Speed/Throttle Actuator - Electronic] › Component Information8 pages
- Oil Pressure Switch (For Fuel Pump) › Component Information › Diagrams2
Rollover Valve, Fuel Tank › Component Information › Technical Service Bulletins2 pages
Sensors and Switches - Fuel Delivery and Air Induction82 pages
Throttle Body › Component Information10 pages
- Throttle Cable/Linkage › Component Information › Description and Operation234
Ignition System321 pages
- Firing Order › Component Information › Specifications › Ignition Firing Order
Crankshaft Position Sensor › Component Information55 pages
Technical Service Bulletins18 pages
- Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
- All Other Service Bulletins for Crankshaft Position Sensor: › 61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2345678
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
Distributor, Ignition › Component Information12 pages
- Hall Effect Sensor, Ignition › Component Information › Description and Operation
- Spark Plug Wire <--> [Ignition Cable] › Component Information › Specifications23456
Ignition Coil › Component Information4 pages
- Ignition Control Module › Component Information › Description and Operation2
- Relays and Modules - Ignition System › Ignition Control Module › Component Information › Description and Operation2
Sensors and Switches - Ignition System146 pages
Crankshaft Position Sensor › Component Information53 pages
Technical Service Bulletins16 pages
- Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
All Technical Service Bulletins:9 pages
All Other Service Bulletins for Crankshaft Position Sensor:6 pages
All Other Service Bulletins for Crankshaft Position Sensor:0 pages
- 08-06-01-008A › Jul › 09 › Engine - Drive Belt Misalignment Diagnostics
- 04-06-01-013 › Apr › 04 › Engine - Serpentine Drive Belt Wear Information
- 77-60-02 › Jun › 98 › Engine - Drive Belt Noise, P/S Pump Pulley Misaligned
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
- Hall Effect Sensor, Ignition › Component Information › Description and Operation
Ignition Switch › Ignition Switch Lock Cylinder › Component Information › Technical Service Bulletins8 pages
- Spark Plug › Component Information › Specifications2345
Transmission Control Systems84 pages
Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T › Shift Solenoid, A/T › Component Information51 pages
Technical Service Bulletins12 pages
All Technical Service Bulletins for Shift Solenoid:6 pages
- All Other Service Bulletins for Shift Solenoid: › 377148A › Nov › 96 › A/T - Shift Solenoid Update2
- Specifications › 4L60-E Automatic Transmission2
- Locations › A/T Shift Lock Solenoid23
- Service and Repair › 4L60-E Automatic Transmission234567891011121314151617181920…34
Relays and Modules - Transmission and Drivetrain › Relays and Modules - A/T › Control Module, A/T › Component Information › Technical Service Bulletins27 pages
- All Other Service Bulletins for Control Module: › 1539013 › Jul › 04 › Engine - SES Lamp ON/Misfire DTC' Set Towing Uphill
- All Other Service Bulletins for Control Module: › 1539013 › Jul › 04 › Engine - SES Lamp ON/Misfire DTC' Set Towing Uphill
Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T6 pages
- Brake Switch - TCC › Component Information › Locations2
Transmission Position Switch/Sensor, A/T › Component Information3 pages
- Transmission Speed Sensor, A/T › Component Information › Diagrams
PROM - Programmable Read Only Memory › Component Information › Technical Service Bulletins118 pages
- Recalls: › 99046 › Dec › 99 › Recall - High/Low/High ABS Brake Anomaly234
Customer Interest:26 pages
- 67-71-53B › Nov › 03 › A/T - 4L80-E 2nd Gear only After A Cold Start/DTC 87234567891011
- 77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
- 76-65-04 › Mar › 97 › Engine Controls - Driveability/Starting Issues/DTC's/MIL234567
- 766504 › Mar › 97 › PROM - MIL ON, Poor Driveability Condition234567
All Technical Service Bulletins for PROM - Programmable Read Only Memory:44 pages
- 67-71-53B › Nov › 03 › A/T - 4L80-E 2nd Gear only After A Cold Start/DTC 87234567891011
- 99046 › Dec › 99 › Recall - High/Low/High ABS Brake Anomaly234
- 99-06-04-053 › Nov › 99 › PROM - Powertrain Control Module Reprogramming
- 67-71-53A › Jun › 97 › A/T - No Upshift After Cold Start, Intermittent DTC 872345
- 77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
- 76-65-04 › Mar › 97 › Engine Controls - Driveability/Starting Issues/DTC's/MIL234567
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
- 766504 › Mar › 97 › PROM - MIL ON, Poor Driveability Condition234567
All Other Service Bulletins for PROM - Programmable Read Only Memory:40 pages
- 67-71-53B › Nov › 03 › A/T - 4L80-E 2nd Gear only After A Cold Start/DTC 87234567891011
- 99-06-04-053 › Nov › 99 › PROM - Powertrain Control Module Reprogramming
- 67-71-53A › Jun › 97 › A/T - No Upshift After Cold Start, Intermittent DTC 872345
- 77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
- 76-65-04 › Mar › 97 › Engine Controls - Driveability/Starting Issues/DTC's/MIL234567
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
- 766504 › Mar › 97 › PROM - MIL ON, Poor Driveability Condition234567
All Other Service Bulletins for PROM - Programmable Read Only Memory:4 pages
- 99046 › Dec › 99 › Recall - High/Low/High ABS Brake Anomaly234
- 99-06-04-053 › Nov › 99 › PROM - Powertrain Control Module Reprogramming
- 67-71-53A › Jun › 97 › A/T - No Upshift After Cold Start, Intermittent DTC 87
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter