G 3500 1 Ton Van V8-350 5.7L (1989): Engine, Cooling and Exhaust
Also for this vehicle: G 3500 1 Ton Van L6-250 4.1L VIN D 2-bbl (1982), G 3500 1 Ton Van V6-262 4.3L (1985), G 3500 1 Ton Van V8-305 5.0L (1986), G 3500 1 Ton Van V8-350 5.7L VIN E 2-bbl (1984), G 3500 1 Ton Van V8-350 5.7L VIN K TBI (1987), G 3500 1 Ton Van V8-350 5.7L VIN L 4-bbl (1985), G 3500 1 Ton Van V8-350 5.7L VIN M 4-bbl (1983), G 3500 1 Ton Van V8-379 6.2L DSL (1985), G 3500 1 Ton Van V8-379 6.2L DSL VIN J FI (1992), G 3500 1 Ton Van V8-393 6.5L DSL VIN P (1995), G 3500 1 Ton Van V8-454 7.4L (1989), G 3500 1 Ton Van V8-454 7.4L VIN N TBI (1995), G 3500 1 Ton Van V8-5.7L VIN R (1996).
Diagnostics
Maintenance
Engine
Transmission
Brakes
Electrical
Steering & suspension
Heating & A/C
Body & interior
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Engine173 pages
- Compression Check › System Information › Specifications2
Camshaft, Lifters and Push Rods9 pages
- Camshaft Gear/Sprocket › Component Information › Specifications2
- Camshaft, Engine › Component Information › Specifications › Camshaft Dimesions2
- Lifter / Lash Adjuster, Valve › Component Information › Specifications › Lifter Dimensions2
- Push Rod › Component Information › Service and Repair
- Rocker Arm Assembly › Component Information › Specifications2
Cylinder Block Assembly24 pages
- Connecting Rod Bearing › Component Information › Specifications
- Connecting Rod, Engine › Component Information › Specifications › Connecting Rod Bearing Clearance2
- Crankshaft Gear/Sprocket › Component Information › Service and Repair
- Crankshaft Main Bearing › Component Information › Specifications › Torque Specifications2
- Crankshaft, Engine › Component Information › Specifications
Engine Block Heater › Component Information › Technical Service Bulletins8 pages
- Customer Interest: › 926B71A › Apr › 92 › Engine - Block Heater Leaks2
- All Technical Service Bulletins: › 926B71A › Apr › 92 › Engine - Block Heater Leaks2
- All Other Service Bulletins for Engine Block Heater: › 09-06-03-004D › Dec › 10 › Electrical - MIL ON/DTC's Set By Various Control Modules234
- All Other Service Bulletins for Engine Block Heater: › 09-06-03-004D › Dec › 10 › Electrical - MIL ON/DTC's Set By Various Control Modules
- Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
- Piston, Engine › Component Information › Specifications › Piston Size2345
- Piston Pin, Engine › Component Information › Specifications
- Piston Ring, Engine › Component Information › Specifications › Piston Ring Dimensions2
Cylinder Head Assembly13 pages
- Valve Clearance › System Information › Specifications › Valve Clearance Specifications2
- Fuel Pressure Release › System Information › Service and Repair
- Rocker Arm Assembly › Component Information › Specifications2
- Valve Cover › Component Information › Specifications
- Valve Guide › Component Information › Specifications2
- Valve Seat › Component Information › Specifications
- Valve Spring › Valve Rotator › Component Information › Description and Operation
- Valve, Intake/Exhaust › Component Information › Specifications › Valve Face Angle23
Drive Belts, Mounts, Brackets and Accessories16 pages
Drive Belt › Component Information10 pages
Technical Service Bulletins8 pages
- Customer Interest: › 89501B › Dec › 88 › Engine - Incorrect Drive Belt, A/C Compressor
All Technical Service Bulletins:4 pages
- All Other Service Bulletins for Drive Belt: › 917A139 › Aug › 91 › A/T - 4L60 Slipping or No 3rd/4th Gear23
- All Other Service Bulletins for Drive Belt: › 917A139 › Aug › 91 › A/T - 4L60 Slipping or No 3rd/4th Gear
- Specifications › Belt Tension - Used2
- Drive Belt Tensioner › Component Information › Technical Service Bulletins › Engine - Serpentine Belt W/ Worn Idler Pulley/Tensioner2
Engine Mount › Component Information4 pages
Engine Lubrication18 pages
- Engine Oil Pressure › Component Information › Specifications
Engine Oil › Component Information4 pages
- Oil Filter, Engine › Component Information › Technical Service Bulletins › Engine - Noise/Damage Oil Filter Application Importance2
- Oil Pan, Engine › Component Information › Specifications2
- Oil Pressure Gauge › Component Information › Testing and Inspection
- Oil Pressure Sender › Component Information › Specifications
- Oil Pressure Switch (For Fuel Pump) › Component Information › Locations234
- Oil Pressure Warning Lamp/Indicator › Component Information › Description and Operation2
- Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications
- Intake Manifold › Component Information › Technical Service Bulletins › Engine - Intake Manifold Inspection/Replacement234
Seals and Gaskets, Engine16 pages
- Crankshaft Main Bearing Seal › Component Information › Specifications2
- Cylinder Head Gasket › Component Information › Technical Service Bulletins › Engine - Improved Head Gasket2
- Intake Manifold Gasket › Component Information › Technical Service Bulletins › Intake Manifold Gasket - Installation234
Valve Guide Seal › Component Information › Technical Service Bulletins8 pages
- Customer Interest: › 916A167 › Dec › 91 › Exhaust - Blue or Bluish White Smoke On Startup
All Technical Service Bulletins for Valve Guide Seal:4 pages
- All Other Service Bulletins for Valve Guide Seal: › 906A80 › Jul › 90 › Engine - Tailpipe Smoke When Starting23
Sensors and Switches - Engine5 pages
Timing Components13 pages
Tune-up and Engine Performance Checks30 pages
- Fuel Pressure › Fuel Pressure Test Port › Component Information › Locations
Idle Speed › System Information7 pages
Air Cleaner Housing › Air Filter Element › Component Information › Technical Service Bulletins6 pages
- Customer Interest: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
- All Technical Service Bulletins: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
- All Other Service Bulletins for Air Filter Element: › 926100 › Jun › 92 › A/T - Low Power/Lack of Performance With 4L80E2
- All Other Service Bulletins for Air Filter Element: › 926100 › Jun › 92 › A/T - Low Power/Lack of Performance With 4L80E
- Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
- Firing Order › Component Information › Specifications › Ignition Firing Order
Spark Plug Wire <--> [Ignition Cable] › Component Information › Technical Service Bulletins3 pages
- Customer Interest: › 93356D › Oct › 92 › Engine - Miss, Hesitation, or Roughness
- All Technical Service Bulletins: › 93356D › Oct › 92 › Engine - Miss, Hesitation, or Roughness
- All Other Service Bulletins for Spark Plug Wire: › NHTSA99E018000 › May › 99 › Recall 99E018000: Rear Sliding Door Latch Defect
- All Other Service Bulletins for Spark Plug Wire: › NHTSA99E018000 › May › 99 › Recall 99E018000: Rear Sliding Door Latch Defect
- Distributor, Ignition › Component Information › Specifications › Torque Specifications2
- Spark Plug › Component Information › Specifications2
- Compression Check › System Information › Specifications2
- Valve Clearance › System Information › Specifications › Valve Clearance Specifications2
Cooling System92 pages
Coolant › Component Information › Technical Service Bulletins16 pages
- Cooling System - Coolant Recycling Information234
Technical Service Bulletins for Coolant:12 pages
- 00-06-02-006D › Aug › 06 › Cooling System - Coolant Recycling Information234
- 436201B › Apr › 95 › Coolant - Information on Propylene Glycol Usage
- 310504 › Feb › 94 › Warranty - Recycled Engine Coolant Policy
- 916B140 › Aug › 91 › Coolant - Recycling Update
- 916B79 › Mar › 91 › Engine Coolant - Recycling
- 916B14 › Sep › 90 › Coolant - Usage/Specifications
- 900A39 › Feb › 90 › Cooling System - Antifreeze Recycling
- 90T016B › May › 89 › Engine Coolant - Testing Information
- 89576B › Jan › 89 › Engine - Coolant Substitutes
Coolant Level Indicator Lamp › Component Information3 pages
Radiator Cooling Fan11 pages
Lamps and Indicators - Cooling System5 pages
Coolant Level Indicator Lamp › Component Information3 pages
- Temperature Gauge › Component Information › Testing and Inspection
- Temperature Warning Lamp/Indicator, Engine Cooling › Component Information › Testing and Inspection
- Radiator › Component Information › Technical Service Bulletins › Cooling System, A/C - Aluminum Heater Cores/Radiators234
- Radiator Cap › Component Information › Specifications
Sensors and Switches - Cooling System › Engine - Coolant Temperature Sensor/Switch5 pages
- Temperature Gauge › Component Information › Testing and Inspection
- Temperature Warning Lamp/Indicator, Engine Cooling › Component Information › Testing and Inspection
- Thermostat, Engine Cooling › Component Information › Specifications › Mechanical Specifications2