Sierra 2500 2WD V8-6.6L DSL Turbo VIN 2 (2004): Engine, Cooling and Exhaust

Also for this vehicle: Sierra 2500 2WD V8-6.0L (2008), Sierra 2500 2WD V8-6.0L VIN U (2004), Sierra 2500 2WD V8-6.6L DSL Turbo (2007), Sierra 2500 2WD V8-8.1L VIN G (2005), Sierra 2500 Denali 2WD V8-6.0L (2011).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
- Engine344 pages
  - Compression Check › System Information › Specifications2
  - Camshaft, Lifters and Push Rods20 pages
    Camshaft Bearing › Component Information › Technical Service Bulletins › Engine - Turbocharger Lubrication Issues2
    Camshaft, Engine › Component Information › Specifications2 3 4 5 6 7 8
    Lifter / Lash Adjuster, Valve › Component Information › Service and Repair2
    Push Rod › Component Information › Service and Repair2 3 4
    Rocker Arm Assembly › Component Information › Service and Repair2 3 4
  - Cylinder Block Assembly24 pages
    Connecting Rod Bearing › Component Information › Specifications
    Connecting Rod, Engine › Component Information › Specifications
    Crankshaft Main Bearing › Component Information › Specifications
    Crankshaft, Engine › Component Information › Specifications
    Engine Block Heater › Component Information9 pages
    Technical Service Bulletins4 pages
    Customer Interest for Engine Block Heater: › 06-06-04-027 › Apr › 06 › Engine Controls - SES Lamp ON/False DTC's P0116/P01812
    All Technical Service Bulletins for Engine Block Heater: › 06-06-04-027 › Apr › 06 › Engine Controls - SES Lamp ON/False DTC's P0116/P01812
    Service and Repair › Coolant Heater Cord Replacement2 3 4 5
    Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications2 3 4
    Piston, Engine › Component Information › Specifications
    Piston Ring, Engine › Component Information › Specifications
    Rear Engine Plate › Component Information › Service and Repair2 3 4 5
  - Cylinder Head Assembly35 pages
    Valve Clearance › System Information › Specifications2 3 4
    Cylinder Head Bolts › Component Information › Technical Service Bulletins › Diesel Engine - New Cyl. Head Gasket/Head Bolt Torque2 3
    Rocker Arm Assembly › Component Information › Service and Repair2 3 4
    Valve Cover › Component Information › Service and Repair › Lower Left2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
    Valve Spring › Component Information › Service and Repair2 3 4
  - Drive Belts, Mounts, Brackets and Accessories79 pages
    Drive Belt › Component Information54 pages
    Technical Service Bulletins37 pages
    Customer Interest:15 pages
    05-06-01-018B › Feb › 11 › Diesel Engine - Drive Belt Chirp/Squeal at Cold Idle2 3 4
    06-06-04-036D › Jun › 07 › Diesel Engine - Runs Hot Towing or Pulling Grades2 3 4 5 6 7 8
    07-06-01-003 › Mar › 07 › Diesel Engine - Chirp/Squeal On Cold Start Idle2 3
    All Technical Service Bulletins:19 pages
    05-06-01-018B › Feb › 11 › Diesel Engine - Drive Belt Chirp/Squeal at Cold Idle2 3 4
    08-06-01-008A › Jul › 09 › Engine - Drive Belt Misalignment Diagnostics2 3
    06-06-04-036D › Jun › 07 › Diesel Engine - Runs Hot Towing or Pulling Grades2 3 4 5 6 7 8
    07-06-01-003 › Mar › 07 › Diesel Engine - Chirp/Squeal On Cold Start Idle2 3
    04-06-01-013 › Apr › 04 › Engine - Serpentine Drive Belt Wear Information
    All Other Service Bulletins for Drive Belt:3 pages
    04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
    05-00-90-001 › Jan › 05 › Diesel Engine - IMPORTANT Correct Air Filter Usage
    All Other Service Bulletins for Drive Belt:0 pages
    04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON
    05-00-90-001 › Jan › 05 › Diesel Engine - IMPORTANT Correct Air Filter Usage
    Testing and Inspection › Drive Belt Chirping2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
    Drive Belt Tensioner › Component Information › Testing and Inspection2 3
    Engine Accessory Bracket › Component Information › Technical Service Bulletins8 pages
    Customer Interest for Engine Accessory Bracket: › 05-06-01-018B › Feb › 11 › Diesel Engine - Drive Belt Chirp/Squeal at Cold Idle2 3 4
    All Technical Service Bulletins for Engine Accessory Bracket: › 05-06-01-018B › Feb › 11 › Diesel Engine - Drive Belt Chirp/Squeal at Cold Idle2 3 4
    Engine Mount › Component Information12 pages
    Testing and Inspection2 3
    Service and Repair › Left2 3 4 5 6 7 8 9
    Idler Pulley › Component Information › Service and Repair2
  - Engine Lubrication78 pages
    Engine Oil Pressure › Component Information › Specifications2 3 4
    Engine Oil Dip Stick - Dip Stick Tube › Component Information › Service and Repair2
    Engine Oil › Component Information7 pages
    Technical Service Bulletins › Diesel Engine - Greater Than Expected Oil Consumption2 3 4 5
    Specifications › Capacity Specifications2
    Oil Cooler, Engine › Component Information25 pages
    Technical Service Bulletins7 pages
    Customer Interest: › 02-06-01-023F › Mar › 08 › Engine - Oil Leaks From The Oil Cooler2
    All Technical Service Bulletins: › 02-06-01-023F › Mar › 08 › Engine - Oil Leaks From The Oil Cooler2
    All Other Service Bulletins for Oil Cooler: › 04-05-23-005 › Jun › 04 › Brakes/Wheels - Excessive Debris Build Up2 3
    All Other Service Bulletins for Oil Cooler: › 04-05-23-005 › Jun › 04 › Brakes/Wheels - Excessive Debris Build Up
    Service and Repair › Engine Oil Cooler Hose/Pipe Replacement2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    Engine Oil Filler / Breather Cap › Component Information › Service and Repair2
    Oil Filter, Engine › Component Information › Technical Service Bulletins › Engine - Noise/Damage Oil Filter Application Importance
    Oil Filter Adapter › Component Information › Service and Repair2 3 4 5 6 7 8 9
    Oil Level Sensor › Component Information › Service and Repair
    Oil Level Sensor For ECM › Component Information › Locations2 3
    Oil Line, Turbocharger › Component Information › Technical Service Bulletins › Engine - Turbocharger Lubrication Issues2
    Oil Pan, Engine › Component Information13 pages
    Specifications
    Service and Repair › Lower2 3 4 5 6 7 8 9 10 11 12
    Oil Pressure Sender › Component Information › Locations2 3
    Oil Pressure Sensor › Component Information › Service and Repair2
    Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications2 3 4
  - Intake Manifold › Component Information16 pages
    Technical Service Bulletins › Engine - Intake Manifold Inspection/Replacement
    Service and Repair › Intake Manifold Cover Replacement2 3 4 5 6 7 8 9 10 11 12 13 14 15
  - Seals and Gaskets, Engine13 pages
    Crankshaft Main Bearing Seal › Component Information › Service and Repair2
    Cylinder Head Gasket › Component Information › Technical Service Bulletins › Diesel Engine - Reman Engine Head Gasket Thickness2 3 4 5
    Front Crankshaft Seal › Component Information › Service and Repair2
    Valve Guide Seal › Component Information › Service and Repair2 3 4
  - Sensors and Switches - Engine9 pages
    Oil Level Sensor › Component Information › Service and Repair
    Oil Level Sensor For ECM › Component Information › Locations2 3
    Oil Pressure Sender › Component Information › Locations2 3
    Oil Pressure Sensor › Component Information › Service and Repair2
  - Timing Components › Timing Cover › Component Information › Specifications2 3 4 5 6 7
  - Tune-up and Engine Performance Checks57 pages
    Fuel Pressure › Fuel Pressure Test Port › Component Information › Locations
    Idle Speed › System Information › Specifications
    Air Cleaner Housing39 pages
    Air Cleaner Fresh Air Duct/Hose › Component Information › Technical Service Bulletins16 pages
    Customer Interest for Air Cleaner Fresh Air Duct/Hose: › 06-06-04-036D › Jun › 07 › Diesel Engine - Runs Hot Towing or Pulling Grades2 3 4 5 6 7 8
    All Technical Service Bulletins for Air Cleaner Fresh Air Duct/Hose: › 06-06-04-036D › Jun › 07 › Diesel Engine - Runs Hot Towing or Pulling Grades2 3 4 5 6 7 8
    Air Cleaner Restriction Indicator › Component Information › Description and Operation
    Air Filter Element › Component Information › Technical Service Bulletins22 pages
    Customer Interest:10 pages
    06-06-04-036D › Jun › 07 › Diesel Engine - Runs Hot Towing or Pulling Grades2 3 4 5 6 7 8
    04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
    All Technical Service Bulletins for Air Filter Element:11 pages
    06-06-04-036D › Jun › 07 › Diesel Engine - Runs Hot Towing or Pulling Grades2 3 4 5 6 7 8
    04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
    05-00-90-001 › Jan › 05 › Diesel Engine - IMPORTANT Correct Air Filter Usage
    All Other Service Bulletins for Air Filter Element: › 05-00-90-001 › Jan › 05 › Diesel Engine - IMPORTANT Correct Air Filter Usage
    Fuel Filter › Component Information10 pages
    Technical Service Bulletins › Fuel System - Improved Fuel Filter Design2
    Service and Repair › Fuel Filter Assembly2 3 4 5 6 7 8
    Compression Check › System Information › Specifications2
    Valve Clearance › System Information › Specifications2 3 4
  - Water Pump › Component Information › Specifications2 3 4
- Cooling System128 pages
  - Thermostat Bypass Hose › Component Information › Service and Repair › Thermostat Bypass Pipes Replacement2 3 4
  - Coolant › Component Information7 pages
    Technical Service Bulletins › Cooling System - DEX-COOL(R) Coolant Leak Detection Dye2 3 4 5
    Specifications › Capacity Specifications2
  - Coolant Level Sensor › Component Information › Locations2
  - Coolant Line/Hose › Component Information › Service and Repair › Exhaust Gas Recirculation (EGR) Coolant Hoses/Pipes Replacement2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
  - Coolant Outlet › Component Information › Service and Repair2 3 4 5 6 7 8 9
  - Coolant Reservoir › Component Information › Service and Repair › Surge Tank Replacement2 3 4 5 6
  - Radiator Cooling Fan › Fan Clutch › Component Information › Technical Service Bulletins25 pages
    Customer Interest: › 06-06-04-036D › Jun › 07 › Diesel Engine - Runs Hot Towing or Pulling Grades2 3 4 5 6 7 8
    All Technical Service Bulletins: › 06-06-04-036D › Jun › 07 › Diesel Engine - Runs Hot Towing or Pulling Grades2 3 4 5 6 7 8
    All Other Service Bulletins for Fan Clutch:9 pages
    10-08-45-001B › Oct › 10 › Electrical - Information For Electrical Ground Repair2 3 4 5 6 7
    04-05-25-002E › Mar › 09 › Brakes - ABS Lamp ON/DTC's C0265/C0201/U1041 Set2
    All Other Service Bulletins for Fan Clutch:0 pages
    10-08-45-001B › Oct › 10 › Electrical - Information For Electrical Ground Repair
    04-05-25-002E › Mar › 09 › Brakes - ABS Lamp ON/DTC's C0265/C0201/U1041 Set
  - Engine - Coolant Temperature Sensor/Switch › Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations2 3 4
  - Fan Shroud › Component Information › Service and Repair › Fan Shroud - Upper2 3 4 5 6 7
  - Heater Core › Component Information10 pages
    Technical Service Bulletins › Cooling System, A/C - Aluminum Heater Cores/Radiators2 3
    Service and Repair › Heater Core Replacement2 3 4 5 6 7
  - Heater Hose › Component Information › Service and Repair › Heater Hose Replacement - Inlet (With RPO Code HP2 Front)2 3 4 5
  - Radiator › Radiator Drain Plug › Component Information › Service and Repair
  - Radiator Cap › Component Information › Testing and Inspection
  - Radiator Hose › Component Information › Service and Repair › Inlet2 3 4 5 6
  - Sensors and Switches - Cooling System6 pages
    Coolant Level Sensor › Component Information › Locations2
    Engine - Coolant Temperature Sensor/Switch › Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations2 3 4
  - Thermostat, Engine Cooling › Component Information › Service and Repair2
  - Thermostat Housing, Engine Cooling › Component Information › Service and Repair2 3 4 5 6 7 8 9 10 11
  - Water Pump › Component Information › Specifications2 3 4
- Exhaust System62 pages
  - Catalytic Converter › Component Information › Technical Service Bulletins12 pages
    Customer Interest for Catalytic Converter: › 05-06-05-002 › Jul › 05 › Exhaust System - Moan/Vibration at 55-60 MPH2 3 4 5 6
    All Technical Service Bulletins for Catalytic Converter: › 05-06-05-002 › Jul › 05 › Exhaust System - Moan/Vibration at 55-60 MPH2 3 4 5 6
  - Exhaust Manifold › Component Information10 pages
    Specifications
    Service and Repair › Exhaust Manifold Replacement - Left2 3 4 5 6 7 8 9
  - Exhaust Pipe › Component Information › Service and Repair › Exhaust Manifold Pipe Replacement2 3 4 5 6 7 8 9 10 11 12
  - Exhaust Pipe/Muffler Hanger › Component Information › Service and Repair › Exhaust Hanger Mounting Bracket Replacement2 3 4 5
  - Heat Shield, Exhaust › Component Information › Service and Repair › Floor Panel Heat Shield Replacement2 3 4 5 6
  - Muffler › Component Information › Technical Service Bulletins12 pages
    Customer Interest for Muffler: › 05-06-05-002 › Jul › 05 › Exhaust System - Moan/Vibration at 55-60 MPH2 3 4 5 6
    All Technical Service Bulletins for Muffler: › 05-06-05-002 › Jul › 05 › Exhaust System - Moan/Vibration at 55-60 MPH2 3 4 5 6
  - Seals and Gaskets, Exhaust › Exhaust Pipe Gasket › Component Information › Service and Repair2 3 4 5
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections