Passport LX 2WD V6-3.2L SOHC (6VD1) (1997)
Top Gear Shaft: Service and Repair
Inspection
NOTE: Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection.
BLOCK RING AND DOG TEETH CLEARANCE
Use a thickness gauge to measure the clearance between the block ring and the dog teeth. If the measured value exceeds the specified limit, the
block ring must be replaced. Block ring and dog teeth clearance:
-
Standard 1.5 mm (0.059 inch).
-
Limit 0.8 mm (0.032 inch).
1ST-2ND SYNCHRONIZER (3-CONE)
Use a thickness gauge to measure the clearance between the block ring and the dog teeth. If the measured value exceeds the specified limit, the
1st-2nd synchronizer assembly must be replaced. Block ring and dog teeth clearance:
-
Standard 1.5 mm (0.059 inch).
-
Limit 0.8 mm (0.032 inch).
BLOCK RING AND INSERT CLEARANCE
Use a vernier caliper or thickness gauge to measure the clearance between the block ring and the insert. If the measured value exceeds the
specified limit, the block ring and the insert must be replaced. Block ring and insert clearance:
-
3rd-4th
Standard 3.46-3.74 mm (0.136-0.147 inch).
Limit 4.0 mm (0.158 inch).
-
1st-2nd
Standard 4.34-4.66 mm (0.171-0.183 inch).
Limit 4.9 mm (0.193 inch).
-
5th
Standard 3.59-3.91 mm (0.141 -0.154 inch).
Limit 4.1 mm (0.161 inch).