H2 V8-6.2L (2008)
Fuel Level Sensor: Service and Repair
Fuel Sender Assembly Replacement
Fuel Sender Assembly Replacement
Tools Required
J 45722 Fuel Sender Lock Ring Wrench
Removal Procedure
1. Remove the fuel tank. Refer to Fuel Tank Replacement (See: Fuel Delivery and Air Induction/Fuel Tank/Service and Repair/Removal and
Replacement) .
2. Remove fuel lines from sender assembly. Refer to Fuel Hose/Pipes Assembly Replacement (See: Fuel Delivery and Air Induction/Fuel Supply
Line/Service and Repair/Fuel Hose/Pipes Assembly Replacement) .
Notice: Avoid damaging the lock ring. Use only J-45722 to prevent damage to the lock ring.
Notice: Do Not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage the
joints.
Important: Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is
not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
3. Use the J 45722 and a long breaker-bar in order to unlock the fuel sender lock ring.
4. Remove the fuel sender assembly and the seal. Discard the seal.
Caution: Drain the fuel from the fuel sender assembly into an approved container in order to reduce the risk of fire and personal injury. Never
store the fuel in an open container.
5. Clean the fuel sender sealing surfaces.
