Elantra L4-1595cc 1.6L DOHC 16 Valve (1995)
Axle Shaft Assembly: Service and Repair
Assemble
1. Wrap vinyl tape around driveshaft spline, then install Birfield Joint (BJ) and Double Offset Joint (DOJ) boots in this order.
2. Fill inside of BJ and BJ boot with specified grease.
3. Place BJ boot over joint, then use new BJ boot bands to secure boot.
4. Using grease supplied with repair kit, lubricate DOJ cage, balls and inner race.
5. Install DOJ cage, balls and inner race onto driveshaft, then fit snap ring securely into groove on driveshaft.
6. Using grease supplied with repair kit, lubricate DOJ outer race, fit driveshaft into DOJ outer race, then apply more grease to DOJ outer race.
7. Install new circlip on driveshaft.
8. When installing new boot bands, ensure distance between center of bands is 3.42-3.66 inch for LH shafts, and 3.23-3.47 inch for RH shafts on
turbocharged models, and 3.23-3.47 inch for LH shafts, and 3.42-3.66 inch for RH shafts on non turbocharged models.
9. Wipe excess grease from lips of DOJ and BJ boots.
10. Install new circlip onto DOJ outer race.