Tiburon L4-2.0L (1999)
Brake Master Cylinder: Service and Repair
REMOVAL
1. Remove the fluid level warning device connector.
2. Disconnect the brake lines from the master cylinder, and plug the opening ports.
CAUTION: Do not allow brake fluid to remain on a painted surface. Wash it off immediately.
3. Remove the master cylinder mounting nuts. Disconnect the proportioning valve mounting bracket, then lift out the master cylinder.
4. Remove the reservoir cap and drain the brake fluid into a suitable container.
5. Remove the reservoir from the master cylinder.
NOTE: If necessary, support the master cylinder in a vise at its flange not at its bore.
6. While depressing the piston, remove the snap ring.
7. Remove the primary and secondary piston from the master cylinder, and then push the secondary piston through the master cylinder by using a
screw driver and then remove the secondary piston stopper pin by slightly tilting the master cylinder.
NOTE:
1. Be careful not to damage the cylinder bore.
2. Do not disassemble the primary and secondary piston assemblies.
INSPECTION
1. Check the master cylinder bore for rust or scoring.
2. Check the primary and secondary pistons for rust, scoring, wear, damage or deterioration.
3. Check the primary and secondary piston springs for deterioration.
ASSEMBLY
