Hombre S Regular Cab 4WD V6-4.3L (1999)
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Pull to seat terminals
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Weatherpack TM terminals
Some terminals do not require all of the steps shown. Skip the steps that do not apply for your immediate terminal repair. The J 38125-B Terminal
Repair Kit contains further information.
1. Cut OFF the terminal between the core and the insulation crimp. Minimize any wire loss. For weatherpack TM terminals, remove the seal.
2. Apply the correct seal per gauge size of wire
For weatherpack TM terminals, slide the seal back along the wire in order to enable insulation removal.
3. Remove the insulation.
4. Align the seal with the end of the cable insulation (weatherpack TM terminals only).
5. Position the strip (and seal for weatherpack TM) in the terminal. For weatherpack TM terminals, position the strip and the seal in the terminal.
6. Hand crimp the core wings.
7. Hand crimp the insulation wings.
For weatherpack TM terminals, hand crimp the insulation wings wire in seal and the cable.
8. Solder all of the hand crimp terminals.
Micro-Pack 100 Terminal Repair
NOTE: Use the Connector Test Adapter Kit J 35616-A for any test that requires probing the following items:
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The PCM harness connectors
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The electrical center fuse/relay cavities
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The component terminals
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The component harness connector
Using this kit will prevent damage caused by the improper probing of connector terminals.
Use care when probing connectors and replacing terminals. A short between opposite terminals may damage components. Use jumper wires between
connectors when testing circuits. DO NOT probe through weatherpack TM seals. The J 35616 connector test adapter kit is the only recommended
method of probing the following components:
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Connectors
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Terminals
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Fuse blocks
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Relay blocks
The J 35616 connector test adapter kit contains an assortment of flexible connectors used in order to probe the components listed above.
Open circuits may be difficult to locate visually because oxidation or terminal misalignment are hidden by the connectors. Wiggling a connector on a
sensor or in the wiring harness may temporarily correct the open circuit. Intermittent problems may be caused by oxidized or loose connections. Verify
the type of connector/terminal before performing any connector repair or terminal repair.
Micro-Pack 100 Terminal Removal
