Hombre XS Space Cab L4-2.2L CPC (1997)
Caution: In order to reduce the risk of fire and personal injury verify that the lower (small) O-ring of each injector does not remain in the
lower manifold. If the O-ring is not removed with the injector, the replacement injector, with new O-rings, will not seat properly in the injector
socket and could cause a fuel leak.
1. After lubricating the new injector O-ring seals with clean engine oil, install on the injector assembly.
Important: When installing the fuel injector, care should be taken not to tear or misalign the fuel injector O-rings.
2. Install the fuel injector assembly into lower manifold injector socket with electrical connectors facing inward.
3. Carefully install the bracket so that the injector retaining slots and the regulator are aligned with bracket slots.
4. Install the electrical injector connectors.
5. Install the pressure regulator assembly. Refer to Fuel Pressure Regulator.
6. Install the injector retainer bracket attaching screws.
Tighten
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Tighten the injector retainer bracket attaching screws to 3.5 Nm (31 lb. in).
7. Install the upper manifold assembly. Refer to In take Manifold Removal.
8. Install the accelerator cable bracket with attaching bolts and nuts.
Tighten
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Tighten the accelerator cable bracket nut to 30 Nm (22 lb. ft).
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Tighten the accelerator cable bracket bolts to 25 Nm (18 lb. ft).
9. Tighten the fuel filler cap.
10. Install the air intake duct.
11. Connect the negative battery terminal.
WARNING: In order to prevent possible engine damage from flooded cylinders, the following procedures must be performed.
12. Check for leaking injectors. Refer to Fuel System Diagnosis.
13. Inspect for fuel leaks.
13.1. Turn the ignition switch ON for 2 seconds.
13.2. Turn the ignition switch OFF for 10 seconds.
13.3. Turn the ignition switch ON.
13.4. Check for fuel leaks.
